Glowworm Lighting 40 manual Flue Installation

Page 17

7 Flue Installation

7.1 Rear Flue

Complete assembly by fully tightening the two fan bracket securing screws.

Mark and cut the air duct terminal assembly, see diagram 7.1 and the flue duct, diagram 7.2 to the lengths required, cutting square and removing any burrs.

Refer to diagram 7.3, mark through the holes in the flue elbow assembly and drill the duct as shown, making sure of the correct alignment of the “Top”.

7.2 Side Flue

Mark and cut the air duct terminal assembly, see diagram 7.4 and flue duct, diagram 7.5 to the lengths required, cutting square and removing any burrs.

Refer to diagram 7.3 mark through the holes in the flue elbow assembly and drill the flue duct as shown, making sure of the correct alignment of the “Top”.

7.3 Internal Flue Assembly

If access to the outside wall is not practical, the flue system can be installed from inside. Use of the optional wall liner kit recommended.

Apply sealant to the flue duct, locate into the air duct terminal, see diagram 7.6.

Apply sealant to the flue elbow spigot and then locate the flue and air duct terminal assembly to the flue elbow as shown in diagram 7.3, making sure of the alignment of the “Top”.

Secure the air duct/terminal assembly to the flue elbow and flue duct assembly with the two self tapping screws supplied in the loose items pack and then seal with the tape provided.

Finally tighten the three fan securing screws.

Fit the inner case door.

FAN BRACKET

SECURING SCREW (2)

FAN

BRACKET

4444

Place the flue assembly into the flue hole. Make sure that the flue terminal is correctly positioned and projecting the correct distance from the outside wall face, see diagram 7.9.

7.4 External Flue Installation

Locate the air duct/terminal assembly into the flue elbow assembly as shown in diagram 7.3, making sure of correct terminal alignment of the “TOP”.

Mark the position of the air duct terminal assembly securing holes and drill two 2.8mm diameter holes through the air duct/ terminal assembly.

Apply sealant to the flue duct and locate into air duct terminal, see diagram 7.6.

From outside, place the air duct/terminal assembly and flue duct into the flue hole. Make sure that the flue terminal is correctly positioned and projecting the correct distance from the outside wall face, see diagram 7.9.

Apply sealant to the flue elbow spigot and then locate the flue and air duct terminal assembly as shown in diagram 7.3, make sure of the correct alignment of the “Top”.

Secure the air duct terminal to the flue elbow with the two self tapping screws supplied in the loose items pack, then seal with the tape provided.

7.5 Flue Elbow

Fit the flue elbow gasket, from the fittings pack, to the casing top.

The two fan bracket securing screws should be loosened, but not removed, before slackening the three fan securing screws.

After locating the flue elbow into the outlet of the fan, secure the flue elbow onto the top panel with the four M4x14 screws provided.

Then push fan upward, making sure that the flue elbow spigot engages inside the fan outlet and compresses the gasket.

FAN SECURING

 

SCREW (3)

Diagram 7.1.A

 

 

 

 

 

 

 

 

 

 

6862

 

LONG FLUE

 

 

TERMINAL

STANDARD FLUE

TERMINAL

"Q" plus 67mm

"Q"

Diagram 7.1

17

221834B

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Contents Energysaver Guarantee RegistrationCE Mark Important InformationInstructions for Use Cleaning Boilers Installed in a Compartment or CupboardBoiler Clearances Protection Against FreezingTo Turn the Boiler On Overheat Safety CutoffTo Turn the Boiler Off Condensation PlumingSheet Metal Parts Statutory Requirements GeneralBSI Certification Range RatingElectrical Supply Gas SupplyCondensate Heating System ControlsWater System Flow Boiler MAX Expansion VesselPressure Gauge Water SytemWater Makeup Filling a Sealed Water SystemBoiler Location Rear Flue Lengths FlueTerminal Guard Terminal PositionRear and Side Flue Application Unpacking diagramPreparation Wall Mounting Bracket Flue Hole CuttingCondensate Connection Water and Condensate ConnectionsWater Connections Flue Installation Flue Duct If a wall liner is used, fit self adhesive seal as follows Wall LinerElectrical Connection Gas ConnectionPump and External Controls Connection Testing ElectricalTesting Gas Initial Lighting, Testing and AdjustmentCommissioning Preliminaries-All SystemsHeating System User InformationCondensate Check Operational ChecksServicing Heat Exchanger CleaningInjector BurnerSpark Electrode Condensate DrainCondensate Sensor Fault FindingElectrical Pump Overrun Operation Is there YES Does High neon light ? Faulty injector ReplaceFaulty PCB flame detection KEY Fault Finding Condensate Sensor diagram Replacement of PartsIgnition Lead diagram Control PCB diagram 14.3 top Printed Circuit Boards PCBs diagramInterconnecting PCB ICB diagram 14.3 bottom Control Thermostat diagram 14.4AAir Pressure Switch diagram High/Low Control diagram 14.4Heat Exchanger diagram Multifunctional Control diagramHeat Exchanger Secondary diagram 14.8 FanBurner diagram Heat Exchanger Primary diagramInsulation Combustion Chamber Front Panel diagram Insulation Rear diagramInsulation Sides diagram Viewing Window Glass diagramDescription GC Part No Spare PartsSpare Parts 6291

40 specifications

Glowworm Lighting 40 is a popular choice for homeowners seeking energy-efficient heating solutions. This compact, wall-mounted boiler is designed with modern technologies that ensure optimal performance and reliability.

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