Manitowoc Ice Remote ICE Machines Refrigerant Charge, Line Set Discharge Line Liquid Line

Page 27

Section 2

Installation Instructions

 

 

Remote Condenser/Line Set Installation

Ice Machine

Remote Single

Line Set*

Circuit

 

Condenser

 

 

 

RT-20-R404A

S500

JC0495

RT-35-R404A

 

 

RT-50-R404A

 

 

RT-20-R404A

S600/S800/S1000

JC0895

RT-35-R404A

 

 

RT-50-R404A

S1400/S1600/

 

RL-20-R404A

JC1395

RL-35-R404A

S1800

 

RL-50-R404A

 

 

*Line Set

 

Discharge Line

 

Liquid Line

RT

 

1/2" (1.27 cm)

 

5/16" (.79 cm)

RL

 

1/2" (1.27 cm)

 

3/8" (.95 cm)

 

 

Air Temperature Around the Condenser

Minimum

 

 

 

Maximum

-20°F (-29°C)

 

 

120°F (49°C)

REMOTE ICE MACHINES

REFRIGERANT CHARGE

Each remote ice machine ships from the factory with a refrigerant charge appropriate for installation with line sets of up to 50' (15.25 m). The serial tag on the ice machine indicates the refrigerant charge.

Additional refrigerant may be required for installations using line sets between 50' and 100’ (15.25-30.5 m) long. If additional refrigerant is required, refer to the chart below for the correct amount to be added.

IMPORTANT

EPA CERTIFIED TECHNICIANS

If remote line set length is between 50' and 100' (15.25-

30.5m), add additional refrigerant to the nameplate charge. Refer to the Installation Instructions in Installation Use and Care Manual for the model being worked on.

Tubing length: ______________________________

Refrigerant added to nameplate: ________________

New total refrigerant charge: ___________________

Typical Additional Refrigerant Label

!Warning

Potential Personal Injury Situation

The ice machine contains refrigerant charge. Installation of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.

!Caution

Never add more than nameplate charge to the refrigeration system for any application.

Ice Machine

Nameplate Charge

Refrigerant to be Added for

Maximum System Charge

(Charge Shipped in Ice Machine)

50'-100' Line Sets

(Never Exceed)

 

S500

6 lb. (96 oz.)

1.5 lb. (24 oz.)

7.5 lb. (120 oz.)

S600

6.5 lb.(104 oz)

1.5 lb. (24 oz.)

8 lb. (128 oz.)

S850

8.5 lb. (136 oz.)

2 lb. (32 oz.)

10.5 lb. (168 oz.)

S1000

8.5 lb. (136 oz.)

2 lb. (32 oz.)

10.5 lb. (168 oz.)

S1400

11 lb. (176 oz.)

2 lb. (32 oz.)

14 lb. (224 oz.)

S1600

Not Available at Time of

Printing, Please Refer to Nameplate on Ice Machine

S1800

12.5 lb. (200 oz.)

2 lb. (32 oz.)

14.5 lb. (232 oz.)

Part Number 80-1620-3

2-15

Image 27
Contents Model Ice Machines Personal Injury Potential Read These Before ProceedingPage Manitowoc ICE, INC Table of Contents Table of Contents Section Ice Machine OperationSection Section Before Calling For Service Table of Contents MaintenanceTable of Contents Self-Contained Remote Air-Cooled How to Read a Model NumberModel Numbers Ice Cube SizesGeneral Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number LocationWarranty Coverage S320/S420 AIR and WATER-COOLED ICE Machines Ice Machine DimensionsIce Machine Dimension W Dimension D Dimension H GeneralInstallation Instructions Section S600 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Electrical and AuCS Dimensions Width, Depth, and Height DimensionsInch 76 CM ICE Storage Bins Inch 56 CM ICE Storage Bins Ice Storage Bin DimensionsBin Model Dimension a Dimension B S500/S850/S1000 Remote ICE MachinesS1400 / S1800 Remote ICE Machines S1400/S1600/S1800 AIR and WATER-COOLED ICE MachinesB970 Inch 130 CM ICE Storage BinsIce Machine Heat of Rejection Section Installation Instructions Location of Ice MachineAir-Cooled Baffle Leveling Leg and FootAir Baffle Minimum Circuit Ampacity Section Installation Instructions Electrical ServiceVoltage Fuse/Circuit BreakerMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 230/1/50 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 208-230/3/60Single Drain Connections Cooling Tower Applications Water-Cooled ModelsWater Supply Water Inlet LinesBin Drain Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS CondenserLine Set Discharge Line Liquid Line Air Temperature Around the CondenserRemote ICE Machines Refrigerant Charge Ice Machine Remote Single Line Set Circuit CondenserRouting Line Sets Guidelines for Routing Line SetsCalculating Remote Condenser Installation Distances Lengthening or Reducing Line SET Lengths Connecting a Line SETRemote Receiver Service Valve Backseating the Receiver Service ValveFAN Motor WarrantyInternal Condenser Volume Head Pressure Control ValveTypical Single Circuit Remote Condenser Installation NON-MANITOWOC MULTI-CIRCUIT Condenser Sizing ChartAdditional Checks for Remote Models Section Installation Instructions Installation Check ListAuCS Automatic Cleaning System Component Identification Section Ice Machine OperationInitial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of OperationAutomatic SHUT-OFF 7. Automatic Shut-Off Safety TimersHarvest Sequence 5. Water Purge HarvestIce Thickness Check Ice Machine Operation Section Operational ChecksWater Level ICE Thickness CheckHarvest Sequence Water Purge Water Purge AdjustmentIce Machine Operation Section Ice Machine Inspection Section MaintenanceExterior Cleaning Cleaning the CondenserStraighten Bent Condenser Fins Maintenance SectionWater-Cooled Condenser Water Regulating Valve AlphaSanClean UP Procedure for Damaged Sachet Packet Section Maintenance GuardianfGuardianf Location GUARDIANf Sachet Replacement Frequency Sachet INSTALLATION/REPLACEMENT ProcedureStep Maintenance Section Interior Cleaning and SanitizingCleaning Procedure Model Amount of CleanerSanitizing Procedure Solution Type Water Mixed WithModel Amount of Sanitizer Removal of Parts for CLEANING/SANITIZING Water Curtain Water Curtain Removal Ice Thickness ProbeIce Thickness Probe Removal Water Distribution Tube Water TroughWater Distribution Tube Removal Water Level Probe Water PumpWater Pump Removal Water Dump Valve Dump Valve DisassemblyDrain Line Check Valve Evaporator Tray RemovalWater Inlet Valve Removing the Front PanelsRemote ICE Machines Section Maintenance Removal from Service/WinterizationSELF-CONTAINED AIR-COOLED ICE Machines WATER-COOLED ICE MachinesThis page Intentionally Left Blank Problem Possible Cause To Correct ChecklistSafety Limit Feature Before Calling For Service Section