Manitowoc Ice Maintenance Section Interior Cleaning and Sanitizing, Cleaning Procedure, Step

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Maintenance

Section 4

 

 

Interior Cleaning and Sanitizing

GENERAL

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

!Caution

Use only Manitowoc approved Ice Machine Cleaner (part number 94-0546-3) and Sanitizer (part number 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.

CLEANING PROCEDURE

!Caution

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

!Warning

Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine Cleaner or Sanitizer.

Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to the section on Sanitizing for removal of algae and slime.

Step 1 Remove top cover. This will allow easiest access for pouring cleaner.

Step 2 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

!Caution

Never use anything to force ice from the evaporator. Damage may result.

Step 3 To start cleaning, place the toggle switch in the CLEAN position. The water will flow through the water dump valve and down the drain. The Clean light will turn on to indicate the ice machine is in the Cleaning mode.

Step 4 Wait about two minutes or until water starts to flow over the evaporator.

Step 5 Add the proper amount of Manitowoc Ice Machine Cleaner to the water trough by pouring between water curtain and evaporator.

Model

Amount of Cleaner

S300/S320/S420

3 ounces (88 ml)

S450/S500/S600/S850/S1000/S1200

5 ounces (148 ml)

S1400/S1600/S1800

9 ounces (266 ml)

Step 6 The ice machine will automatically time out a ten minute cleaning cycle, followed by six rinse cycles, and stop. The Clean light will turn off to indicate the Cleaning cycle is completed. This entire cycle lasts approximately 30 minutes.

Step 7 When the cleaning process stops, move the toggle switch to OFF position. Refer to “Sanitizing Procedure” on the next page.

Step 8

A.The ice machine may be set to start and finish a self-cleaning procedure then automatically start ice making again.

B.You must wait about one minute into the cleaning cycle (until water starts to flow over the evaporator) then move the switch from CLEAN to ICE position.

C.When the self-cleaning cycle is completed, an ice making sequence will start automatically.

Important

After the toggle switch is moved to the ICE position, opening the curtain switch will interrupt the cleaning sequence. The sequence will resume from the point of interruption when the curtain switch closes.

4-4

Part Number 80-1620-3

Image 44 Contents
Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Table of Contents Maintenance Section Before Calling For ServiceTable of Contents How to Read a Model Number Model NumbersIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage Ice Machine Dimensions Ice Machine Dimension W Dimension D Dimension HGeneral S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsIce Storage Bin Dimensions Bin Model Dimension a Dimension BS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir Baffle Air-Cooled BaffleLeveling Leg and Foot Section Installation Instructions Electrical Service VoltageFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart For United Kingdom Only Self Contained ICE Machine 115/1/60 or 208-230/1/60Self Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Cooling Tower Applications Water-Cooled Models Water SupplyWater Inlet Lines Drain ConnectionsTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSCondenser Bin DrainAir Temperature Around the Condenser Remote ICE Machines Refrigerant ChargeIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Connecting a Line SET Remote Receiver Service ValveBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsWarranty Internal Condenser VolumeHead Pressure Control Valve FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFSafety Timers Harvest Sequence 5. Water PurgeHarvest Automatic SHUT-OFF 7. Automatic Shut-OffIce Machine Operation Section Operational Checks Water LevelICE Thickness Check Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water Purge Ice Machine Operation Section Section Maintenance Exterior CleaningCleaning the Condenser Ice Machine InspectionMaintenance Section Water-Cooled Condenser Water Regulating ValveAlphaSan Straighten Bent Condenser FinsSection Maintenance Guardianf Guardianf Location GUARDIANf Sachet Replacement FrequencySachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketMaintenance Section Interior Cleaning and Sanitizing Cleaning ProcedureModel Amount of Cleaner StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveSection Maintenance Removal from Service/Winterization SELF-CONTAINED AIR-COOLED ICE MachinesWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature