Manitowoc Ice manual Guidelines for Routing Line Sets

Page 28

Installation Instructions

Section 2

 

 

GENERAL

Condensers must be mounted horizontally with the fan motor on top.

Remote condenser installations consist of vertical and horizontal line sets between the ice machine and the condenser. When combined, they must fit within approved specifications. The following guidelines, drawings and calculation methods must be followed to verify a proper remote condenser installation.

!Caution

The 60 month compressor warranty (including the 36 month labor replacement warranty) will not apply if the remote ice machine is not installed according to specifications.

This warranty also will not apply if the refrigeration system is modified with a condenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc Ice, Inc., unless specifically approved in writing by Manitowoc Ice, Inc.

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2

GUIDELINES FOR ROUTING LINE SETS

First, cut a 2.5" (6.35 cm) circular hole in the wall or roof for tubing routing. The line set end with the 90° bend will connect to the ice machine. The straight end will connect to the remote condenser.

Follow these guidelines when routing the refrigerant lines. This will help insure proper performance and service accessibility.

1.Optional - Make the service loop in the line sets (as shown below). This permits easy access to the ice machine for cleaning and service. Do not use hard rigid copper at this location.

2.Required - Do not form traps in the refrigeration lines (except the service loop). Refrigerant oil must be free to drain toward the ice machine or the condenser. Route excess tubing in a supported downward horizontal spiral (as shown below). Do not coil tubing vertically.

3.Required - Keep outdoor refrigerant line runs as short as possible.

DOWNWARD

HORIZONTAL

SPIRAL

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1

SV1204

1

3

Routing Line Sets

2-16

Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Section Ice Machine Operation Table of ContentsSection Table of Contents Maintenance Section Before Calling For ServiceTable of Contents How to Read a Model Number Model NumbersIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage Ice Machine Dimensions Ice Machine Dimension W Dimension D Dimension HGeneral S320/S420 AIR and WATER-COOLED ICE MachinesS600 AIR and WATER-COOLED ICE Machines Installation Instructions SectionS600 Remote ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsIce Storage Bin Dimensions Bin Model Dimension a Dimension BS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionLeveling Leg and Foot Air-Cooled BaffleAir Baffle Section Installation Instructions Electrical Service VoltageFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart For United Kingdom Only Self Contained ICE Machine 115/1/60 or 208-230/1/60Self Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Cooling Tower Applications Water-Cooled Models Water SupplyWater Inlet Lines Drain ConnectionsTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSCondenser Bin DrainAir Temperature Around the Condenser Remote ICE Machines Refrigerant ChargeIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Connecting a Line SET Remote Receiver Service ValveBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsWarranty Internal Condenser VolumeHead Pressure Control Valve FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFSafety Timers Harvest Sequence 5. Water PurgeHarvest Automatic SHUT-OFF 7. Automatic Shut-OffIce Machine Operation Section Operational Checks Water LevelICE Thickness Check Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Section Maintenance Exterior CleaningCleaning the Condenser Ice Machine InspectionMaintenance Section Water-Cooled Condenser Water Regulating ValveAlphaSan Straighten Bent Condenser FinsSection Maintenance Guardianf Guardianf Location GUARDIANf Sachet Replacement FrequencySachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketMaintenance Section Interior Cleaning and Sanitizing Cleaning ProcedureModel Amount of Cleaner StepSolution Type Water Mixed With Sanitizing ProcedureModel Amount of Sanitizer Removal of Parts for CLEANING/SANITIZING Water Curtain Removal Ice Thickness Probe Water CurtainIce Thickness Probe Removal Water Trough Water Distribution TubeWater Distribution Tube Removal Water Pump Water Level ProbeWater Pump Removal Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveSection Maintenance Removal from Service/Winterization SELF-CONTAINED AIR-COOLED ICE MachinesWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature