Manitowoc Ice Section Maintenance Removal from Service/Winterization, Remote ICE Machines

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Section 4

Maintenance

 

 

Removal from Service/Winterization

GENERAL

Special precautions must be taken if the ice machine is to be removed from service for an extended period of time or exposed to ambient temperatures of 32°F (0°C) or below.

!Caution

If water is allowed to remain in the ice machine in freezing temperatures, severe damage to some components could result. Damage of this nature is not covered by the warranty.

Follow the applicable procedure below.

SELF-CONTAINED AIR-COOLED ICE MACHINES

1.Disconnect the electric power at the circuit breaker or the electric service switch.

2.Turn off the water supply.

3.Remove the water from the water trough.

4.Disconnect and drain the incoming ice-making water line at the rear of the ice machine.

5.Blow compressed air in both the incoming water and the drain openings in the rear of the ice machine until no more water comes out of the inlet water lines or the drain.

6.Make sure water is not trapped in any of the water lines, drain lines, distribution tubes, etc.

WATER-COOLED ICE MACHINES

1.Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”

2.Disconnect the incoming water and drain lines from the water-cooled condenser.

3.Insert a large screwdriver between the bottom spring coils of the water regulating valve. Pry upward to open the valve.

SV1624

Pry Open the Water Regulating Valve

4.Hold the valve open and blow compressed air through the condenser until no water remains.

REMOTE ICE MACHINES

1.Move the ICE/OFF/CLEAN switch to OFF.

2.“Frontseat” (shut off) the receiver service valves. Hang a tag on the switch as a reminder to open the valves before restarting.

3.Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”

AUCSAccessory

Refer to the AuCSAccessory manual for winterization of the AuCSAccessory.

Part Number 80-1620-3

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Contents Model Ice Machines Personal Injury Potential Read These Before ProceedingPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Section Before Calling For Service Table of Contents MaintenanceTable of Contents Model Numbers How to Read a Model NumberIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number LocationWarranty Coverage Ice Machine Dimension W Dimension D Dimension H Ice Machine DimensionsGeneral S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Electrical and AuCS Dimensions Width, Depth, and Height DimensionsBin Model Dimension a Dimension B Ice Storage Bin DimensionsS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400 / S1800 Remote ICE Machines S1400/S1600/S1800 AIR and WATER-COOLED ICE MachinesB970 Inch 130 CM ICE Storage BinsIce Machine Heat of Rejection Section Installation Instructions Location of Ice MachineAir Baffle Air-Cooled BaffleLeveling Leg and Foot Voltage Section Installation Instructions Electrical ServiceFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 115/1/60 or 208-230/1/60 For United Kingdom OnlySelf Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Water Supply Cooling Tower Applications Water-Cooled ModelsWater Inlet Lines Drain ConnectionsWater Supply and Drain Line SIZING/CONNECTIONS Typical Water Supply Drain InstallationCondenser Bin DrainRemote ICE Machines Refrigerant Charge Air Temperature Around the CondenserIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineRouting Line Sets Guidelines for Routing Line SetsCalculating Remote Condenser Installation Distances Remote Receiver Service Valve Connecting a Line SETBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsInternal Condenser Volume WarrantyHead Pressure Control Valve FAN MotorTypical Single Circuit Remote Condenser Installation NON-MANITOWOC MULTI-CIRCUIT Condenser Sizing ChartAdditional Checks for Remote Models Section Installation Instructions Installation Check ListAuCS Automatic Cleaning System Component Identification Section Ice Machine OperationInitial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of OperationHarvest Sequence 5. Water Purge Safety TimersHarvest Automatic SHUT-OFF 7. Automatic Shut-OffWater Level Ice Machine Operation Section Operational ChecksICE Thickness Check Ice Thickness CheckHarvest Sequence Water Purge Water Purge AdjustmentIce Machine Operation Section Exterior Cleaning Section MaintenanceCleaning the Condenser Ice Machine InspectionWater-Cooled Condenser Water Regulating Valve Maintenance SectionAlphaSan Straighten Bent Condenser FinsGuardianf Location GUARDIANf Sachet Replacement Frequency Section Maintenance GuardianfSachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketCleaning Procedure Maintenance Section Interior Cleaning and SanitizingModel Amount of Cleaner StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Water Dump Valve Dump Valve DisassemblyDrain Line Check Valve Evaporator Tray RemovalWater Inlet Valve Removing the Front PanelsSELF-CONTAINED AIR-COOLED ICE Machines Section Maintenance Removal from Service/WinterizationWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Problem Possible Cause To Correct ChecklistSafety Limit Feature Before Calling For Service Section