Manitowoc Ice S manual Calculating Remote Condenser Installation Distances

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Section 2

Installation Instructions

 

 

CALCULATING REMOTE CONDENSER

INSTALLATION DISTANCES

Line Set Length

The maximum length is 100' (30.5 m).

The ice machine compressor must have the proper oil return. The receiver is designed to hold a charge sufficient to operate the ice machine in ambient temperatures between -20°F (-29°C) and 120°F (49°C), with line set lengths of up to 100' (30.5 m).

Line Set Rise/Drop

The maximum rise is 35' (10.7 m).

The maximum drop is 15' (4.5 m).

!Caution

If a line set has a rise followed by a drop, another rise cannot be made. Likewise, if a line set has a drop followed by a rise, another drop cannot be made.

Calculated Line Set Distance

The maximum calculated distance is 150' (45.7 m).

Line set rises, drops, horizontal runs (or combinations of these) in excess of the stated maximums will exceed compressor start-up and design limits. This will cause poor oil return to the compressor.

Make the following calculations to make sure the line set layout is within specifications.

1.Insert the measured rise into the formula below. Multiply by 1.7 to get the calculated rise. (Example: A condenser located 10 feet above the ice machine has a calculated rise of 17 feet.)

2.Insert the measured drop into the formula below. Multiply by 6.6 to get the calculated drop. (Example. A condenser located 10 feet below the ice machine has a calculated drop of 66 feet.)

3.Insert the measured horizontal distance into the formula below. No calculation is necessary.

4.Add together the calculated rise, calculated drop, and horizontal distance to get the total calculated distance. If this total exceeds 150' (45.7 m), move the condenser to a new location and perform the calculations again.

Maximum Line Set Distance Formula

Step 1.

Measured Rise (35' [10.7 m] Maximum)

 

 

______ x 1.7

=

_______ Calculated Rise

Step 2.

Measured Drop (15' [4.5 m] Maximum)

 

 

______ x 6.6

=

_______ Calculated Drop

Step 3.

Measured Horizontal Distance (100' [30.5 m] Maximum)

 

_______

 

Horizontal Distance

Step 4.

Total Calculated Distance 150' (45.7 m)

 

 

 

 

 

 

 

_______

 

Total Calculated Distance

 

 

H

 

 

 

 

 

 

H

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SV1196

 

 

 

 

 

SV1195

 

 

 

 

 

 

 

SV1194

Combination of a Rise and a

Combination of a Drop and a

 

Combination of a Rise, a Drop

 

Horizontal Run

 

 

Horizontal Run

 

and a Horizontal Run

Part Number 80-1620-3

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Contents Model Ice Machines Personal Injury Potential Read These Before ProceedingPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Section Before Calling For Service Table of Contents MaintenanceTable of Contents Model Numbers How to Read a Model NumberIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number LocationWarranty Coverage Ice Machine Dimension W Dimension D Dimension H Ice Machine DimensionsGeneral S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Electrical and AuCS Dimensions Width, Depth, and Height DimensionsBin Model Dimension a Dimension B Ice Storage Bin DimensionsS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400 / S1800 Remote ICE Machines S1400/S1600/S1800 AIR and WATER-COOLED ICE MachinesB970 Inch 130 CM ICE Storage BinsIce Machine Heat of Rejection Section Installation Instructions Location of Ice MachineAir Baffle Air-Cooled BaffleLeveling Leg and Foot Voltage Section Installation Instructions Electrical ServiceFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 115/1/60 or 208-230/1/60 For United Kingdom OnlySelf Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Water Supply Cooling Tower Applications Water-Cooled ModelsWater Inlet Lines Drain ConnectionsWater Supply and Drain Line SIZING/CONNECTIONS Typical Water Supply Drain InstallationCondenser Bin DrainRemote ICE Machines Refrigerant Charge Air Temperature Around the CondenserIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineRouting Line Sets Guidelines for Routing Line SetsCalculating Remote Condenser Installation Distances Remote Receiver Service Valve Connecting a Line SETBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsInternal Condenser Volume WarrantyHead Pressure Control Valve FAN MotorTypical Single Circuit Remote Condenser Installation NON-MANITOWOC MULTI-CIRCUIT Condenser Sizing ChartAdditional Checks for Remote Models Section Installation Instructions Installation Check ListAuCS Automatic Cleaning System Component Identification Section Ice Machine OperationInitial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of OperationHarvest Sequence 5. Water Purge Safety TimersHarvest Automatic SHUT-OFF 7. Automatic Shut-OffWater Level Ice Machine Operation Section Operational ChecksICE Thickness Check Ice Thickness CheckHarvest Sequence Water Purge Water Purge AdjustmentIce Machine Operation Section Exterior Cleaning Section MaintenanceCleaning the Condenser Ice Machine InspectionWater-Cooled Condenser Water Regulating Valve Maintenance SectionAlphaSan Straighten Bent Condenser FinsGuardianf Location GUARDIANf Sachet Replacement Frequency Section Maintenance GuardianfSachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketCleaning Procedure Maintenance Section Interior Cleaning and SanitizingModel Amount of Cleaner StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Water Dump Valve Dump Valve DisassemblyDrain Line Check Valve Evaporator Tray RemovalWater Inlet Valve Removing the Front PanelsSELF-CONTAINED AIR-COOLED ICE Machines Section Maintenance Removal from Service/WinterizationWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Problem Possible Cause To Correct ChecklistSafety Limit Feature Before Calling For Service Section