Manitowoc Ice manual Ice Machine Operation Section Operational Checks, Water Level

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Ice Machine Operation

Section 3

 

 

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

when starting the ice machine for the first time

after a prolonged out of service period

after cleaning and sanitizing

NOTE: Routine adjustments and maintenance procedures are not covered by the warranty.

WATER LEVEL

The water level sensor is set to maintain the proper water level above the water pump housing. The water level is not adjustable. If the water level is incorrect, check the water level probe for damage (probe bent, etc.). Clean the water level probe with ice machine cleaner, rinse thoroughly and re-check operation. Repair or replace the probe as necessary.

ICE THICKNESS CHECK

The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8" (.32 cm).

NOTE: Make sure the water curtain is in place when performing this check. It prevents water from splashing out of the water trough.

1.Inspect the bridge connecting the cubes. It should be about 1/8" (.32 cm) thick.

2.If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, counterclockwise to decrease bridge thickness. Set at 1/4” gap between ice machine and evaporator as starting point, then adjust to achieve a 1/8” bridge thickness.

NOTE: Turning the adjustment 1/3 of a turn will change the ice thickness about 1/16" (1.5 mm).

ADJUSTING SCREW

1/8” ICE BRIDGE THICKNESS

SV3132

Ice Thickness Check

3.Make sure the ice thickness probe wire and the bracket do not restrict movement of the probe.

Water Level Probe Location

3-4

Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Table of Contents Maintenance Section Before Calling For ServiceTable of Contents Ice Cube Sizes How to Read a Model NumberModel Numbers Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage General Ice Machine DimensionsIce Machine Dimension W Dimension D Dimension H S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsS500/S850/S1000 Remote ICE Machines Ice Storage Bin DimensionsBin Model Dimension a Dimension B Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir Baffle Air-Cooled BaffleLeveling Leg and Foot Fuse/Circuit Breaker Section Installation Instructions Electrical ServiceVoltage Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 208-230/3/60 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 230/1/50Single Water Inlet Lines Cooling Tower Applications Water-Cooled ModelsWater Supply Drain ConnectionsCondenser Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS Bin DrainIce Machine Remote Single Line Set Circuit Condenser Air Temperature Around the CondenserRemote ICE Machines Refrigerant Charge Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Backseating the Receiver Service Valve Connecting a Line SETRemote Receiver Service Valve Lengthening or Reducing Line SET LengthsHead Pressure Control Valve WarrantyInternal Condenser Volume FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFHarvest Safety TimersHarvest Sequence 5. Water Purge Automatic SHUT-OFF 7. Automatic Shut-OffICE Thickness Check Ice Machine Operation Section Operational ChecksWater Level Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Cleaning the Condenser Section MaintenanceExterior Cleaning Ice Machine InspectionAlphaSan Maintenance SectionWater-Cooled Condenser Water Regulating Valve Straighten Bent Condenser FinsSachet INSTALLATION/REPLACEMENT Procedure Section Maintenance GuardianfGuardianf Location GUARDIANf Sachet Replacement Frequency Clean UP Procedure for Damaged Sachet PacketModel Amount of Cleaner Maintenance Section Interior Cleaning and SanitizingCleaning Procedure StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveWATER-COOLED ICE Machines Section Maintenance Removal from Service/WinterizationSELF-CONTAINED AIR-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature