Manitowoc Ice manual Before Calling For Service Section, Safety Limit Feature

Page 56

Before Calling For Service

Section 5

 

 

Problem

Possible Cause

To Correct

Ice machine produces shallow or

Ice thickness probe is out of adjustment.

Adjust the ice thickness probe.

incomplete cubes, or the ice fill pattern on

 

(See Section 4)

the evaporator is incomplete.

 

 

Water trough level is too low.

Check the water level probe for damage.

 

 

(See Section 3)

 

Water inlet valve filter screen is dirty.

Remove the water inlet valve and clean

 

 

the filter screen. (See Section 4)

 

Water filtration is poor.

Replace the filter.

 

Hot incoming water.

Connect the ice machine to a cold water

 

 

supply. (See Section 2)

 

Water inlet valve is not working.

Replace the water inlet valve.

 

Incorrect incoming water pressure.

Water pressure must be 20-80 psi

 

 

(1.4 bar - 5.5 bar)

 

Ice machine is not level.

Level the ice machine.

 

 

(See Section 2)

Low ice capacity.

Water inlet valve filter screen is dirty.

Remove the water inlet valve and clean

 

 

the filter screen. (See Section 4)

 

Incoming water supply is shut off.

Open the water service valve.

 

Water inlet valve stuck open or leaking.

Place toggle switch in OFF position, if

 

 

water continues to enter water trough

 

 

replace the water inlet valve.

 

The condenser is dirty.

Clean the condenser. (See Section 4)

 

High air temperature entering condenser.

Air temperature must not exceed 120°F

 

 

(39°C)

Safety Limit Feature

In addition to the standard safety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety limits which will stop the ice machine if conditions arise which could cause a major component failure.

Before calling for service, re-start the ice machine using the following procedure:

1.Move the ICE/OFF/CLEAN switch to OFF and then back to ICE.

A.If the safety limit feature has stopped the ice machine, it will restart after a short delay. Proceed to step 2.

B.If the ice machine does not restart, see “Ice machine does not operate” on the previous page.

2.Allow the ice machine to run to determine if the condition is recurring.

A.If the ice machine stops again, the condition has recurred. Call for service.

B.If the ice machine continues to run, the condition has corrected itself. Allow the ice machine to continue running.

5-2

Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Table of Contents Maintenance Section Before Calling For ServiceTable of Contents How to Read a Model Number Model NumbersIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage Ice Machine Dimensions Ice Machine Dimension W Dimension D Dimension HGeneral S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsIce Storage Bin Dimensions Bin Model Dimension a Dimension BS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir Baffle Air-Cooled BaffleLeveling Leg and Foot Section Installation Instructions Electrical Service VoltageFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart For United Kingdom Only Self Contained ICE Machine 115/1/60 or 208-230/1/60Self Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Cooling Tower Applications Water-Cooled Models Water SupplyWater Inlet Lines Drain ConnectionsTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSCondenser Bin DrainAir Temperature Around the Condenser Remote ICE Machines Refrigerant ChargeIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Connecting a Line SET Remote Receiver Service ValveBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsWarranty Internal Condenser VolumeHead Pressure Control Valve FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFSafety Timers Harvest Sequence 5. Water PurgeHarvest Automatic SHUT-OFF 7. Automatic Shut-OffIce Machine Operation Section Operational Checks Water LevelICE Thickness Check Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Section Maintenance Exterior CleaningCleaning the Condenser Ice Machine InspectionMaintenance Section Water-Cooled Condenser Water Regulating ValveAlphaSan Straighten Bent Condenser FinsSection Maintenance Guardianf Guardianf Location GUARDIANf Sachet Replacement FrequencySachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketMaintenance Section Interior Cleaning and Sanitizing Cleaning ProcedureModel Amount of Cleaner StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveSection Maintenance Removal from Service/Winterization SELF-CONTAINED AIR-COOLED ICE MachinesWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature