Manitowoc Ice S manual Water Dump Valve, Dump Valve Disassembly

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Maintenance

Section 4

 

 

Water Dump Valve

The water dump valve normally does not require removal for cleaning. To determine if removal is necessary:

1.Locate the water dump valve.

2.Set the toggle switch to ICE.

3.While the ice machine is in the freeze mode, check the dump valve’s clear plastic outlet drain hose for leakage.

A.If the dump valve is leaking, remove, disassemble and clean it.

B.If the dump valve is not leaking, do not remove it. Instead, follow the “Ice Machine Cleaning Procedure”.

Important

The plunger and the inside of the enclosing tube must be completely dry before assembly.

NOTE: During cleaning, do not stretch, damage or remove the spring from the plunger. If it is removed, slide the spring’s flared end into the plunger’s slotted top opening until the spring contacts the plunger spring stop.

5.Remove the valve body.

6.Remove the tubing from the dump valve by twisting the clamps off.

7.Remove the two screws securing the dump valve and the mounting bracket.

Follow the procedure below to remove the dump valve.

!Warning

CAP

PLUNGER SPRING STOP

Disconnect the electric power to the ice machine at the electric service switch box and turn off the water supply before proceeding.

COIL SPRING

1.

If so equipped, remove the water dump valve shield

 

from its mounting bracket.

2.

Lift and slide the coil retainer cap from the top of the

 

coil.

3.

Note the position of the coil assembly on the valve

 

for assembly later. Leaving the wires attached, lift

 

the coil assembly off the valve body and the

 

enclosing tube.

4.

Press down on the plastic nut on the enclosing tube

ENCLOSING TUBE

PLUNGER

DIAPHRAM

VALVE BODY

and rotate it 1/4 turn. Remove the enclosing tube,

plunger, and plastic gasket from the valve body.

NOTE: At this point, the water dump valve can easily be cleaned. If complete removal is desired, continue with step 5.

Dump Valve Disassembly

4-10

Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Section Table of ContentsSection Ice Machine Operation Table of Contents Maintenance Section Before Calling For ServiceTable of Contents Ice Cube Sizes How to Read a Model NumberModel Numbers Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage General Ice Machine DimensionsIce Machine Dimension W Dimension D Dimension H S320/S420 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Installation Instructions SectionS600 AIR and WATER-COOLED ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsS500/S850/S1000 Remote ICE Machines Ice Storage Bin DimensionsBin Model Dimension a Dimension B Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir Baffle Air-Cooled BaffleLeveling Leg and Foot Fuse/Circuit Breaker Section Installation Instructions Electrical ServiceVoltage Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 208-230/3/60 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 230/1/50Single Water Inlet Lines Cooling Tower Applications Water-Cooled ModelsWater Supply Drain ConnectionsCondenser Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS Bin DrainIce Machine Remote Single Line Set Circuit Condenser Air Temperature Around the CondenserRemote ICE Machines Refrigerant Charge Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Backseating the Receiver Service Valve Connecting a Line SETRemote Receiver Service Valve Lengthening or Reducing Line SET LengthsHead Pressure Control Valve WarrantyInternal Condenser Volume FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFHarvest Safety TimersHarvest Sequence 5. Water Purge Automatic SHUT-OFF 7. Automatic Shut-OffICE Thickness Check Ice Machine Operation Section Operational ChecksWater Level Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Cleaning the Condenser Section MaintenanceExterior Cleaning Ice Machine InspectionAlphaSan Maintenance SectionWater-Cooled Condenser Water Regulating Valve Straighten Bent Condenser FinsSachet INSTALLATION/REPLACEMENT Procedure Section Maintenance GuardianfGuardianf Location GUARDIANf Sachet Replacement Frequency Clean UP Procedure for Damaged Sachet PacketModel Amount of Cleaner Maintenance Section Interior Cleaning and SanitizingCleaning Procedure StepModel Amount of Sanitizer Sanitizing ProcedureSolution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveWATER-COOLED ICE Machines Section Maintenance Removal from Service/WinterizationSELF-CONTAINED AIR-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature