Manitowoc Ice manual Lengthening or Reducing Line SET Lengths, Connecting a Line SET

Page 30

Installation Instructions

Section 2

 

 

LENGTHENING OR REDUCING LINE SET LENGTHS

In most cases, by routing the line set properly, shortening will not be necessary. When shortening or lengthening is required, do so before connecting the line set to the ice machine or the remote condenser. This prevents the loss of refrigerant in the ice machine or condenser.

The quick connect fittings on the line sets are equipped with Schraeder valves. Use these valves to recover any vapor charge from the line set. When lengthening or shortening lines follow good refrigeration practices, purge with nitrogen and insulate all tubing. Do not change the tube sizes. Evacuate the lines and place about 5 oz (143g) of vapor refrigerant charge in each line.

CONNECTING A LINE SET

1.Remove the dust caps from the line set, condenser and ice machine.

2.Apply refrigeration oil to the threads on the quick disconnect couplers before connecting them to the condenser.

3.Carefully thread the female fitting to the condenser or ice machine by hand.

4.Tighten the couplings with a wrench until they bottom out.

5.Turn an additional 1/4 turn to ensure proper brass- to-brass seating. Torque to the following specifications:

Liquid Line

Discharge Line

10-12 ft lb.

35-45 ft lb.

(13.5-16.2 N•m)

(47.5-61.0 N•m)

6.Check all fittings and valve caps for leaks.

7.Make sure Schraeder cores are seated and Schraeder caps are on and tight.

REMOTE RECEIVER SERVICE VALVE

The receiver service valve is closed during shipment. Open the valve prior to starting the ice machine.

1.Remove the top and left side panels.

2.Remove the receiver service valve cap.

3.Backseat (open) the valve.

4.Reinstall the cap and panels.

REMOVE FRONT, TOP,

AND LEFT SIDE PANEL

FOR ACCESS TO

RECEIVER VALVE

TURN

COUNTERCLOCKWISE

TO OPEN

RECEIVER SERVICE

VALVE CAP (TURN

SV1603 COUNTERCLOCKWISE

TO REMOVE)

Backseating the Receiver Service Valve

2-18

Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Table of Contents Section Ice Machine OperationSection Table of Contents Maintenance Section Before Calling For ServiceTable of Contents Ice Cube Sizes How to Read a Model NumberModel Numbers Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage General Ice Machine DimensionsIce Machine Dimension W Dimension D Dimension H S320/S420 AIR and WATER-COOLED ICE MachinesInstallation Instructions Section S600 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsS500/S850/S1000 Remote ICE Machines Ice Storage Bin DimensionsBin Model Dimension a Dimension B Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir-Cooled Baffle Leveling Leg and FootAir Baffle Fuse/Circuit Breaker Section Installation Instructions Electrical ServiceVoltage Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart Self Contained ICE Machine 208-230/3/60 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 230/1/50Single Water Inlet Lines Cooling Tower Applications Water-Cooled ModelsWater Supply Drain ConnectionsCondenser Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS Bin DrainIce Machine Remote Single Line Set Circuit Condenser Air Temperature Around the CondenserRemote ICE Machines Refrigerant Charge Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Backseating the Receiver Service Valve Connecting a Line SETRemote Receiver Service Valve Lengthening or Reducing Line SET LengthsHead Pressure Control Valve WarrantyInternal Condenser Volume FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFHarvest Safety TimersHarvest Sequence 5. Water Purge Automatic SHUT-OFF 7. Automatic Shut-OffICE Thickness Check Ice Machine Operation Section Operational ChecksWater Level Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Cleaning the Condenser Section MaintenanceExterior Cleaning Ice Machine InspectionAlphaSan Maintenance SectionWater-Cooled Condenser Water Regulating Valve Straighten Bent Condenser FinsSachet INSTALLATION/REPLACEMENT Procedure Section Maintenance GuardianfGuardianf Location GUARDIANf Sachet Replacement Frequency Clean UP Procedure for Damaged Sachet PacketModel Amount of Cleaner Maintenance Section Interior Cleaning and SanitizingCleaning Procedure StepSanitizing Procedure Solution Type Water Mixed WithModel Amount of Sanitizer Removal of Parts for CLEANING/SANITIZING Water Curtain Water Curtain Removal Ice Thickness ProbeIce Thickness Probe Removal Water Distribution Tube Water TroughWater Distribution Tube Removal Water Level Probe Water PumpWater Pump Removal Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveWATER-COOLED ICE Machines Section Maintenance Removal from Service/WinterizationSELF-CONTAINED AIR-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature