Manitowoc Ice manual Ice Machine Operation Section Sequence Of Operation

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Ice Machine Operation

Section 3

 

 

Sequence Of Operation

NOTE: The toggle switch must be in the ice position and the water curtain must be in place on the evaporator before the ice machine will start.

INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF

1. Water Purge

Before the compressor starts, the water pump and water dump solenoid are energized for 45 seconds, to completely purge the ice machine of old water. This feature ensures that the ice making cycle starts with fresh water.

The harvest valve(s) is also energized during water purge, although it stays on for an additional 5 seconds (50 seconds total on time) during the initial refrigeration system start-up.

When Used - The air compressor energizes for the last 10 seconds of the cycle.

2. Refrigeration System Start-Up

The compressor starts after the 45 second water purge, and it remains on throughout the entire Freeze and Harvest Sequences. The water fill valve is energized at the same time as the compressor. The harvest valve(s) remains on for 5 seconds during initial compressor start- up and then shuts off.

At the same time the compressor starts, the condenser fan motor (air-cooled models) is supplied with power throughout the entire Freeze and Harvest Sequences. The fan motor is wired through a fan cycle pressure control, therefore it may cycle on and off. (The compressor and condenser fan motor are wired through the contactor. As a result, anytime the contactor coil is energized, the compressor and fan motor are supplied with power.)

FREEZE SEQUENCE 3. Prechill

The compressor is on for 30 seconds (60 seconds initial cycle) prior to water flow, to prechill the evaporator. The water fill valve remains on until the water level probe is satisfied.

4. Freeze

The water pump restarts after the prechill. An even flow of water is directed across the evaporator and into each cube cell, where it freezes. The water fill valve will cycle on and then off one more time to refill the water trough.

When sufficient ice has formed, the water flow (not the ice) contacts the ice thickness probe. After approximately 10 seconds of continual water contact, the harvest sequence is initiated. The ice machine cannot initiate a harvest sequence until a 6 minute freeze lock has been surpassed.

NOTE: Freeze lock is bypassed after moving the toggle switch from OFF to ICE position for the first cycle only.

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Part Number 80-1620-3

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Contents Model Ice Machines Read These Before Proceeding Personal Injury PotentialPage Manitowoc ICE, INC Table of Contents Table of Contents Section Ice Machine OperationSection Table of Contents Maintenance Section Before Calling For ServiceTable of Contents How to Read a Model Number Model NumbersIce Cube Sizes Self-Contained Remote Air-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage Ice Machine Dimensions Ice Machine Dimension W Dimension D Dimension HGeneral S320/S420 AIR and WATER-COOLED ICE MachinesInstallation Instructions Section S600 AIR and WATER-COOLED ICE MachinesS600 Remote ICE Machines Width, Depth, and Height Dimensions Electrical and AuCS DimensionsIce Storage Bin Dimensions Bin Model Dimension a Dimension BS500/S850/S1000 Remote ICE Machines Inch 76 CM ICE Storage Bins Inch 56 CM ICE Storage BinsS1400/S1600/S1800 AIR and WATER-COOLED ICE Machines S1400 / S1800 Remote ICE MachinesInch 130 CM ICE Storage Bins B970Section Installation Instructions Location of Ice Machine Ice Machine Heat of RejectionAir-Cooled Baffle Leveling Leg and FootAir Baffle Section Installation Instructions Electrical Service VoltageFuse/Circuit Breaker Minimum Circuit AmpacityMaximum Breaker Size & Minimum Circuit Amperage Chart For United Kingdom Only Self Contained ICE Machine 115/1/60 or 208-230/1/60Self Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Single Cooling Tower Applications Water-Cooled Models Water SupplyWater Inlet Lines Drain ConnectionsTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSCondenser Bin DrainAir Temperature Around the Condenser Remote ICE Machines Refrigerant ChargeIce Machine Remote Single Line Set Circuit Condenser Line Set Discharge Line Liquid LineGuidelines for Routing Line Sets Routing Line SetsCalculating Remote Condenser Installation Distances Connecting a Line SET Remote Receiver Service ValveBackseating the Receiver Service Valve Lengthening or Reducing Line SET LengthsWarranty Internal Condenser VolumeHead Pressure Control Valve FAN MotorNON-MANITOWOC MULTI-CIRCUIT Condenser Sizing Chart Typical Single Circuit Remote Condenser InstallationSection Installation Instructions Installation Check List Additional Checks for Remote ModelsAuCS Automatic Cleaning System Section Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFSafety Timers Harvest Sequence 5. Water PurgeHarvest Automatic SHUT-OFF 7. Automatic Shut-OffIce Machine Operation Section Operational Checks Water LevelICE Thickness Check Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section Section Maintenance Exterior CleaningCleaning the Condenser Ice Machine InspectionMaintenance Section Water-Cooled Condenser Water Regulating ValveAlphaSan Straighten Bent Condenser FinsSection Maintenance Guardianf Guardianf Location GUARDIANf Sachet Replacement FrequencySachet INSTALLATION/REPLACEMENT Procedure Clean UP Procedure for Damaged Sachet PacketMaintenance Section Interior Cleaning and Sanitizing Cleaning ProcedureModel Amount of Cleaner StepSanitizing Procedure Solution Type Water Mixed WithModel Amount of Sanitizer Removal of Parts for CLEANING/SANITIZING Water Curtain Water Curtain Removal Ice Thickness ProbeIce Thickness Probe Removal Water Distribution Tube Water TroughWater Distribution Tube Removal Water Level Probe Water PumpWater Pump Removal Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveRemoving the Front Panels Water Inlet ValveSection Maintenance Removal from Service/Winterization SELF-CONTAINED AIR-COOLED ICE MachinesWATER-COOLED ICE Machines Remote ICE MachinesThis page Intentionally Left Blank Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit Feature