Jackson 200B, 200S, 200LT technical manual Raise Lower Frame with Adjustable Foot

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam- aged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss- ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme- diately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of pliers or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections.

Raise Lower

Frame with Adjustable Foot

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the 200 series models covered in this manual is a gravity discharge drain. All piping from the 1 1/2” MNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recom- mended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 20A5 PSI “flow” pressure at the recommended temperature indicated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pres- sure, it is suggested that a water pressure regulator be installed. The 200 series models covered in this manual do not come with water pressure regulators as standard equip- ment. Please notify Jackson if you have any questions.

Incoming Plumbing Connection

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with the 200 series models) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equip- ment.

STEAM LINE CONNECTION: The steam machines come with lines by which the source steam needs to be connected. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning steam flow pressure.

CHEMICAL DISPENSING EQUIPMENT: The 200LT machine requires that a separate chemical feeder be connected to it to provide the required detergent, rinse agent, and sanitizer. This feeder needs to be able to operate against a head of 25 PSI and provide 1.79 ml of a 10% Chlorine sanitizer per minute.

200 Series Technical Manual

7610-100-45-00 Rev. E (02/10/2006)

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Contents Steam Heated Models Technical ManualPage Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual 200 NBDRAWING/PARTS Section Table of Contents Section Description SpecificationsII. INSTALLATION/OPERATION Instructions VII Electrical DiagramsSection Specification Information Wash Pump Capacity TemperaturesOperating Cycle Seconds Tank Capacity GallonsFront View Specification Information DimensionsTOP View Corner Conversion TOP View FrontTable Dimensions Specification InformationSection INSTALLATION/OPERATION Instructions Raise Lower Frame with Adjustable Foot GND INSTALLATION/OPERATION Instructions Detergent Control INSTALLATION/OPERATION Instructions Operation Instructions INSTALLATION/OPERATION Instructions Operation Instructions Section Preventative Maintenance Preventative Maintenance Section Troubleshooting Section Problem Dishmachine will not run. No power to the unit Troubleshooting Section Common ProblemsProblem Water temperature is less than required Section Service Procedures Tools Required Service Procedures Rinse Solenoid Valve Repair Parts KITSteps PreparationPrying open the coil wire cover Removing the valve bonnet Special Parts After Maintenance ActionsSet the cap to the side Service Procedures Vacuum Breaker Repair Parts KITRemoving the plunger Service Procedures Rinse Regulating Thermostat Replacement Service Procedures Rinse Regulating Thermostat Replacement Tightening the brass fitting Contact Information Special NotesSection Parts Section Jackson Parts Section Control BOX AssemblyQTY Description Parts Section Hood Assembly Single Piece Weldment Parts Section Cantilever ARM/DOOR Assemblies Parts Section See page Entitled Wash HEATERS/RINSE Heaters Parts Section TUB AssemblyTub Weldment Not used on 200S Parts Section Rinse Tank Assembly 200B Rinse Heater 12 KW Parts Section Wash HEATERS/RINSE HeatersModel Volts Phase Wash Motor Assembly Parts Section Motor AssemblyParts Section Frame Assembly Parts Section Incoming Fill PLUMBING/OUTLET Plumbing Water Pressure Regulator KIT Wprk Option Plumbing Complete Vacuum Breaker Assembly Parts Section Coil Assembly 200S Parts Section Incoming Steam Plumbing Assembly 200S Parts Section Wash & Rinse ARM/MANIFOLD Assemblies Exploded View of Wash & Rinse Spindle Assembly Parts Section Safety Door Interlock SDI Option Parts Section Exhaust FAN Control Option FAN Load on Timer OutputFalse panel positioned in unit Parts Section False Panel InstallationSection Electrical Schematics 200/200B/200LT 208-230-460V, 50/60 HZ, Single & Three Phase Electricalschematics200S 208-230-460V, 50/60 HZ, Single & Three Phase