Jackson 200S, 200LT, 200B technical manual Removing the valve bonnet

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SECTION 5: SERVICE PROCEDURES

RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)

Removing the valve bonnet

13.Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side.

Removing the O-ring

14.Remove the O-ring and inspect it. If it has any tears or cuts or excessive flat spaces, it should be replaced.

15.Examine the threads for the valve bonnet. Check them for scoring or signs of damage. Take a cloth and clean them out to remove any foreign particles that might get lodged in the threads and cause a leak. Severely damage threads should not be repaired; instead it is recommended that the entire valve should be replaced. These instructions do not provide information on replacing the solenoid valve.

Removing the diaphragm

17.Remove the diaphragm retainer and then the diaphragm itself. Many problems associated with a solenoid valve can be traced to a clogged pilot port in the diaphragm.

Pointing out the extension hole

18.As indicated in the photo above, the extension hole can become clogged. If it is difficult to clean out, you can use a heated straight pin to push through the hole. The center hole, the pilot port, must also be clear. If the diaphragm is torn or bent in any way, it must be replaced.

16. Note: Even though an O-ring may not appear damaged, it

is a good idea to go ahead and replace it if you have a new

1

2

one. This will help ensure that your valve remains leak-free in

 

the future!

 

Diaphragm showing (1) pilot port and (2) extension hole

200 Series Technical Manual

7610-100-45-00 Rev. E (02/10/2006)

19

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Contents Technical Manual Steam Heated ModelsPage Revision Made Applicable Details Date ECN 200 NB Nomenclature for the Models Covered in this ManualTable of Contents Section Description Specifications II. INSTALLATION/OPERATION InstructionsVII Electrical Diagrams DRAWING/PARTS SectionSection Specification Information Temperatures Operating Cycle SecondsTank Capacity Gallons Wash Pump CapacitySpecification Information Dimensions TOP ViewCorner Conversion TOP View Front Front ViewSpecification Information Table DimensionsSection INSTALLATION/OPERATION Instructions Raise Lower Frame with Adjustable Foot GND INSTALLATION/OPERATION Instructions Detergent Control INSTALLATION/OPERATION Instructions Operation Instructions INSTALLATION/OPERATION Instructions Operation Instructions Section Preventative Maintenance Preventative Maintenance Section Troubleshooting Section Troubleshooting Section Common Problems Problem Dishmachine will not run. No power to the unitProblem Water temperature is less than required Section Service Procedures Service Procedures Rinse Solenoid Valve Repair Parts KIT StepsPreparation Tools RequiredPrying open the coil wire cover Removing the valve bonnet After Maintenance Actions Special PartsService Procedures Vacuum Breaker Repair Parts KIT Set the cap to the sideRemoving the plunger Service Procedures Rinse Regulating Thermostat Replacement Service Procedures Rinse Regulating Thermostat Replacement Tightening the brass fitting Special Notes Contact InformationSection Parts Section Parts Section Control BOX Assembly JacksonQTY Description Parts Section Hood Assembly Single Piece Weldment Parts Section Cantilever ARM/DOOR Assemblies Parts Section Parts Section TUB Assembly See page Entitled Wash HEATERS/RINSE HeatersTub Weldment Not used on 200S Parts Section Rinse Tank Assembly 200B Parts Section Wash HEATERS/RINSE Heaters Rinse Heater 12 KWParts Section Motor Assembly Model Volts Phase Wash Motor AssemblyParts Section Frame Assembly Parts Section Incoming Fill PLUMBING/OUTLET Plumbing Water Pressure Regulator KIT Wprk Option Plumbing Complete Vacuum Breaker Assembly Parts Section Coil Assembly 200S Parts Section Incoming Steam Plumbing Assembly 200S Parts Section Wash & Rinse ARM/MANIFOLD Assemblies Exploded View of Wash & Rinse Spindle Assembly Parts Section Safety Door Interlock SDI Option FAN Load on Timer Output Parts Section Exhaust FAN Control OptionParts Section False Panel Installation False panel positioned in unitSection Electrical Schematics Electricalschematics 200/200B/200LT 208-230-460V, 50/60 HZ, Single & Three Phase200S 208-230-460V, 50/60 HZ, Single & Three Phase