Jackson 200LT, 200S, 200B INSTALLATION/OPERATION Instructions Operation Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1.The pan strainers and pump suction strainer are in place and are clean.

2.The overflow tube and o-ring are installed.

3.That the wash and rinse arm assemblies are secured into place and that their endcaps are tight. The wash and rinse arm assemblies should rotate freely.

POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.

NOTE: UNLESS OTHERWISE SPECIFIED IN THESE INSTRUCTION, ENSURE THAT THE MANUAL MODE SWITCH IS IN THE “OFF” POSITION BEFORE PROCEEDING WITH ANY OF THE FOLLOWING STEPS.

FILLING THE WASH TUB: Place the power switch into the ON position. Then place the cycle mode switch in the AUTO posi- tion. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). Verify that the drain stopper is preventing the wash tub water from pouring out excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be complete- ly filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc- tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WARM-UP CYCLES: For a typical daily start-up, it is probably a good idea to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on, the cycle mode switch is in AUTO and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware.

WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit. Close the doors and the

unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself.

OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the work- day progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers do, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals or as required by work load.

200 Series Technical Manual

7610-100-45-00 Rev. E (02/10/2006)

9

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Contents Technical Manual Steam Heated ModelsPage Revision Made Applicable Details Date ECN 200 NB Nomenclature for the Models Covered in this ManualVII Electrical Diagrams Table of Contents Section Description SpecificationsII. INSTALLATION/OPERATION Instructions DRAWING/PARTS SectionSection Specification Information Tank Capacity Gallons TemperaturesOperating Cycle Seconds Wash Pump CapacityCorner Conversion TOP View Front Specification Information DimensionsTOP View Front ViewSpecification Information Table DimensionsSection INSTALLATION/OPERATION Instructions Raise Lower Frame with Adjustable Foot GND INSTALLATION/OPERATION Instructions Detergent Control INSTALLATION/OPERATION Instructions Operation Instructions INSTALLATION/OPERATION Instructions Operation Instructions Section Preventative Maintenance Preventative Maintenance Section Troubleshooting Section Troubleshooting Section Common Problems Problem Dishmachine will not run. No power to the unitProblem Water temperature is less than required Section Service Procedures Preparation Service Procedures Rinse Solenoid Valve Repair Parts KITSteps Tools RequiredPrying open the coil wire cover Removing the valve bonnet After Maintenance Actions Special PartsService Procedures Vacuum Breaker Repair Parts KIT Set the cap to the sideRemoving the plunger Service Procedures Rinse Regulating Thermostat Replacement Service Procedures Rinse Regulating Thermostat Replacement Tightening the brass fitting Special Notes Contact InformationSection Parts Section Parts Section Control BOX Assembly JacksonQTY Description Parts Section Hood Assembly Single Piece Weldment Parts Section Cantilever ARM/DOOR Assemblies Parts Section Parts Section TUB Assembly See page Entitled Wash HEATERS/RINSE HeatersTub Weldment Not used on 200S Parts Section Rinse Tank Assembly 200B Parts Section Wash HEATERS/RINSE Heaters Rinse Heater 12 KWParts Section Motor Assembly Model Volts Phase Wash Motor AssemblyParts Section Frame Assembly Parts Section Incoming Fill PLUMBING/OUTLET Plumbing Water Pressure Regulator KIT Wprk Option Plumbing Complete Vacuum Breaker Assembly Parts Section Coil Assembly 200S Parts Section Incoming Steam Plumbing Assembly 200S Parts Section Wash & Rinse ARM/MANIFOLD Assemblies Exploded View of Wash & Rinse Spindle Assembly Parts Section Safety Door Interlock SDI Option FAN Load on Timer Output Parts Section Exhaust FAN Control OptionParts Section False Panel Installation False panel positioned in unitSection Electrical Schematics Electricalschematics 200/200B/200LT 208-230-460V, 50/60 HZ, Single & Three Phase200S 208-230-460V, 50/60 HZ, Single & Three Phase