Toshiba MMU-AP0071MH, MMU-AP0181MH 10. P.C. Board Exchange Procedures, Exchange procedure, 108

Page 108

10. P.C. BOARD EXCHANGE PROCEDURES

10-1. Exchange of P.C. Board for Indoor Service

Part code

Model type

P.C. board model

Label display on P.C. board

 

 

 

 

 

 

 

MMU-AP ✻✻ 1H series

 

 

 

 

 

MMU-AP ✻✻ 1MH series

 

 

 

 

 

MMC-AP ✻✻ 1H series

 

 

 

 

431-6V-269

MCC-1402

 

03DD M05

 

MMK-AP ✻✻ 1H series

 

 

 

 

 

 

 

 

MMD-AP ✻✻ 1SPH/SH series

 

 

 

 

 

MMU-AP ✻✻ 2SH series

 

 

 

 

 

 

 

 

 

 

Requirement at exchange of P.C. board assembly for indoor service

Before exchange, in the fixed memory (hereinafter EEPROM, IC10) installed on the indoor P.C. board, the type exclusive to the model and the capacity code are stored at shipment from the factory. The important setup data such as line/indoor/group address which are set up (Auto/Manual) or high ceiling exchange setup at installation time, respectively.

Proceed with exchange of P.C. board assembly for indoor service in the following procedure.

After exchange work, check again the setup for indoor unit No. or group header/follower units to confirm whether the setup contents are correct or not, and then check also the refrigerant circuit system by a test operation, etc.

<Exchange procedure>

Method 1

Before exchange, it is possible to turn on power of the indoor unit and read out the setup contents from the wired remote controller.

Readout of EEPROM data: Procedure 1

ò

Exchange of P.C. board for service & power ON: Procedure 2

ò

Writing-in of the readout EEPROM data: Procedure 3

ò

Power supply reset (All the indoor units connected to the remote controller in case of group operation control)

108

Image 108
Contents Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Check the following items after reinstallation Catch the inner cablesFire is caused at user’s side Metal section Earth positionSafety Caution Concerned to New Refrigerant Pipe MaterialsPiping Flare nutR410A Conventional air Air conditioner installation Conditioner installationTools General tools Conventional tools can be usedRecharge of Refrigerant Environment4mm-hexagonal wrench is required Cylinder with siphonSpace required for Installation and servicing Wired remoteConstruction Views External Views Drain-up standing-up sizeWiring Diagram For Indoor unitMCC-1402 Control P.C. boardParts Rating Parts RatingName of Each Part ModelParts Name of Remote Controller Display sectionRemote controller sensor Operation sectionButton Wind direction and SwingTurn on the main power switch and/or the leakage breaker Correct UsagePreparation StopAutomatic Operation Super Heat Recovery Type Only When restarting the operation after stopStart Timer Operation Timer operationCancel of timer operation To select SET TimeAdjustment of Wind Direction How to set up the air directionHow to start swinging How to stop swingingInformation Air Conditioner Operations and Performance When the Following Symptoms are Found StandbyPrecautions for Safety New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply Connect all of the installation wiring correctlySelection of Installation Place Installation spaceInstallation space Installable ceiling height listInstallation of Indoor Unit Case of wireless typeDimensional view Ceiling opening and installation of hanging bolts Installation of ceiling panel Sold separatelyInstallation of hanging bolt Installation of remote controller Sold separatelyDrain Piping Work Piping material and dimensions Refrigerant PipingThermal insulating process Permissible pipe length and permissible height differenceElectric Work Connection of refrigerant pipeAirtight test/Air purge, etc Open fully valves of the outdoor unit Gas leak checkPower supply specifications Indoor unit power supply *1Indoor/Outdoor inter-unit wiring, Central controller wiring Remote controller wiring *4Applicable Controls Case of installation to high ceiling Case of remote controller-less Group controlChange of lighting time of filter sign Increased heating effectHow to execute test operation Case of wireless remote controllerCase of wired remote controller Test RUNTroubleshooting Confirmation of error historyCheck code list Confirmation and check Check methodTroubleshooting Error detected by TCC-LINK central control deviceMaintenance Daily maintenanceNew check code Way Air Discharge Cassette TypeRefrigerating Cycle Diagram Functional part name Functional outlineControl Specifications Outline of specifications RemarksRemote controller Control outline Command Control OutlineReset conditions ValueTCB-AX21E Central control mode 1 Cannot operate Central control modeCentral control mode 4 Cannot select mode Procedure Execute the setup operation while the unit stops Applied ControlDescription At shipment HEAT, Heat → CoolApplied Control in Indoor Unit Indoor unit capacityRemote location ON/OFF control box TCB-IFCB-4E Ventilating fan control from remote controller WiringFunction OperationPower peak-cut from indoor unit Using the setup tempButton, set to the setup data Leaving-ON prevention controlTroubleshooting Troubleshooting SummaryBefore troubleshooting Troubleshooting procedureCheck code list Check MethodAuxiliary code Judging deviceMG-SW Sensor block displayError detected by TCC-LINK central control device Check code Outdoor 7-segment display Auxiliary codeCheck code Troubleshooting by Check Display on Remote Controller Case of wired remote controller RBC-AMT31EConfirmation of error history Procedure DescriptionCase of central remote controller TCB-SC642TLE Check code Outdoor 7-segment displayCheck code Auxiliary code RemoteSetup method of No. capacity-over Detection Check codeMain Outdoor 7-segment display Remote Convenient functionsMain Outdoor 7-segment display Check code Auxiliary codeRemote DetectedRemote Check code Check item positionStatus Error detection condition Check item position Detected MainPosition Remote Check code Main Outdoor 7-segment display H07Check all the outdoor units in the corresponding line Check clogging of oil equation pipe between compressorsCheck code Main Outdoor 7-segment display Remote H16L30 Detected indoor address L31 P01 P03 P04 TS error judgment standard temperature NameHeating Remote Check code Auxiliary code Error detection condition Check item position Outdoor 7-segment display Check code nameOutdoor 7-segment display Detected position Device Check codeDisplay on Central controlHow to check inverter output How to check resistance of compressor windingHow to check the outdoor fan motor Measured position CriteriaDiagnosis Procedure for Each Check Code E03E04 E02E06 Decreased number of indoor units E07E08 E12E15 E09 Duplicated masterE16 E18E19 Reference∗ 1 How to clear the error E20E23 E25E31 F01F02 F03F04 TD1 sensor error F05 TD2 sensor errorF06 TE1 sensor error F08 To sensor errorF29 Indoor other error F15 Outdoor temp sensor miscablingTE1, TL F23F31 H02H01 H03H06 Low-pressure protective operation Leakage check for SV3C valve Clogging for SV3E valveClogging check for SV3D valve Clogging check for oil-equalization circuit H08Oil level detective circuit system error TK3 temperature detective circuit errorH16 TK4 temperature detective circuit error L04L05 L03L07 Group line in individual indoor unit L10L17 L08L18 L29L20 L28P01 Indoor fan motor error L30 Interlock in indoor unitP03 L31P05 Open phase, negative phase P04 ActuationHigh-pressure SW Auxiliary code Compressor 1 sideP07 Heat sink overheat error P10 Indoor overflow errorIndoor fan motor error P12P13 Outdoor liquid back detection error 1. PMV1/PMV2 error P15Gas leak detection TS condition Auxiliary codeDischarge temp TD2 error P15 Gas leak detectionP17 TD condition Auxiliary codeP19 Way valve operation error P20 High-pressure protective operationJudgment criteria P22 Outdoor fan Ipdu error Auxiliary code 0 ∗P26 Tr short-circuit protection error Detective circuit errorP29 P31Check procedure in case of stop with trouble How to read the check monitor Segment displaySegment Display Function Segment display on the outdoor unit Interface P.C. boardSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds Data display of outdoor cycle Displayed on each outdoor unit SW03 SW02 Indoor address Segment display aSensor Characteristics Temperature sensor characteristicsW01 SW02 SW03 Display contents Segment display Segment display A, BConfiguration of Control Circuit Wired remote controller Up to 2 unitsWeekly timer Indoor UnitConnection of wireless remote controller KitCompact 4-way Air Discharge Cassette Type Wireless Cassette Type ControllerRemote Compact4-way Air Discharge Connection of both remoteAir Discharge TypeMCC-1402 Compact 4-way CassetteOptional Connector Specifications of Indoor P.C. Board Function Connector Pin Specifications RemarksPart name Procedure Remarks DetachmentsPreparing work Attachment100 No. Part name Procedure Remarks 101102 No. Part name Procedure 103Fan guard 1. Detachment Bell mouth 1. Detachment104 Fan motor 1. Detachment105 Drain pump 1. DetachmentDetails of sensor lead wire drawing 106Arrow view B Details of a partExchanger Recover refrigerant gas 107Heat 10. P.C. Board Exchange Procedures Exchange of P.C. Board for Indoor ServiceExchange procedure 108Procedure 1 Readout setup contents from Eeprom Remote controller operation diagramProcedure 2 Exchange of P.C. board for service 110Procedure 3 Writing-in of setup contents to Eeprom Eeprom layoutMake a note of the setup contents. Item code list Example Exploded Views and Parts List Ceiling Panel113 DescriptionCompact 4-way Air Discharge Cassette Type MMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH211 114115 Description Remarks Model Name0071MH 0091MH 0121MH 0151MH 0181MH 116 Description Model NameToshiba Carrier Corporation

MMU-AP0181MH, MMU-AP0071MH, MMU-AP0091MH, MMU-AP0151MH, MMU-AP0121MH specifications

The Toshiba MMU-AP series, consisting of models MMU-AP0121MH, MMU-AP0151MH, MMU-AP0091MH, MMU-AP0071MH, and MMU-AP0181MH, represents a significant advancement in the realm of power management and energy efficiency for a variety of applications. These modules are designed to optimize performance while ensuring minimal energy consumption, making them suitable for both commercial and industrial uses.

One of the standout features of the MMU-AP series is its intelligent power management technology. This feature allows for adaptive energy distribution based on real-time demands. By leveraging precise control algorithms, the modules can adjust their output to match the specific requirements of connected devices, ultimately leading to reduced power loss and increased efficiency. This adaptability not only benefits end-users by lowering operational costs but also contributes to a greener environment by minimizing waste.

The versatility of the MMU-AP series is evident in its wide range of operational capabilities. These power modules are designed to work effectively in various voltage levels and load conditions. With input voltage ranges suitable for standard industrial environments, they can easily be integrated into existing systems, enhancing overall functionality without requiring extensive modifications.

Moreover, the compact design of the MMU-AP modules is another notable characteristic. Their size and light weight facilitate easier installation and integration into tight spaces, making them ideal for applications where real estate is a premium. This compact profile does not compromise performance, as these modules are engineered to deliver robust power output while maintaining thermal efficiency.

In terms of reliability, the MMU-AP series is built with high-grade components that withstand harsh operating conditions. With features such as over-voltage protection, short-circuit protection, and thermal shutdown capabilities, users can trust that their equipment would operate safely and efficiently, thereby extending the lifespan of both the power modules and the devices they serve.

Finally, Toshiba’s commitment to innovation ensures that the MMU-AP series incorporates cutting-edge technology. The series supports communication protocols that enable seamless integration with smart systems, paving the way for advanced monitoring and control functions. This levels up the user experience, providing insights into performance and diagnostics that are crucial for uptime and reliability in demanding environments.

In conclusion, the Toshiba MMU-AP series offers a blend of efficiency, adaptability, and advanced technology, making it a valuable asset for various industrial and commercial applications. Its intelligent design and robust features ensure that users can optimize energy use while maintaining high performance and reliability.