Toshiba MMU-AP0181MH, MMU-AP0151MH Test RUN, Before test operation, How to execute test operation

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8 TEST RUN

Before test operation

WARNING

• Before turning on the power supply, carry out the following

To protect the compressor at

procedures.

startup. Ensure the power supply

1) Using 500V-megger, check there is 1Mor more between the

is left on for 12 or more hours

terminal block of the power supply and the earth.

before operation.

If 1Mor less is detected, do not run the unit.

 

2)Check that all the valves of the outdoor unit are fully opened.

Never push the electromagnetic contactor to carry out a forced test operation. (It is very dangerous because a protective device does not work.)

How to execute test operation

To carry out a fan operation in a single indoor unit, firstly turn off the power supply to the unit. Then short CN72 found on the P.C. board. Once completed turn the power to the unit back on and start the unit in FAN only mode. Upon completion of the test do not forget to remove the short circuit on CN72.

Using the remote controller, check the unit is in normal operation. For the operation procedure, refer to the supplied Owner’s Manual. A forced test operation can be executed in the following procedure under the condition of thermo.-OFF of room temperature.

In order to prevent the test operation from running continuously, the operation will cease after a period of 60 minutes. The unit will then return back to its original operation.

In case of wireless remote controller

Procedure

Description

 

 

1

Remove a small screw which fixes the nameplate of the receiver unit.

Remove the nameplate of the sensor section by inserting a minus screwdriver, etc into the notch at the bottom

 

of the plate, and set the Dip switch to [TEST RUN ON].

Execute a test operation with button on the wireless remote controller.

2

 

, , and

LED flash during test operation.

 

• Under status of [TEST RUN ON], the temperature adjustment from the wireless remote controller is invalid.

 

Do not use this method in the operation other than test operation because the equipment is damaged.

 

 

3

Use either COOL or HEAT operation mode for a test operation.

* The outdoor unit does not operate approx. 3 minutes after power-ON and operation stop.

 

 

4

After the test operation finished, stop the air conditioner from the wireless remote controller, and return Dip

switch of the receiver section as before.

(A 60-minutes timer clearing function is attached to the receiver section in order to prevent a continuous test

 

operation.)

 

30

NOTE

Do not use a forced operation in cases other than test operation because it applies an excessive load onto the air conditioner.

In case of wired remote controller

1, 5

 

TEMP.

 

ON / OFF

TIMER SET

FAN

MODE

TIME

SWING/FIX

VENT

FILTER

 

 

RESET TEST SET CL

UNIT

 

2, 4

3

Receiver unit

Spacer

M4 × 25 screw (2 pieces)

Procedure

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

Keep the TEST button pushed down for 4 seconds or more.

 

 

 

 

 

 

 

 

 

1

 

TEST

 

 

[TEST] is displayed on the display part and the selection of the test mode is

 

 

 

 

 

permitted.

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Push

ON / OFF button.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Using

MODE button, select the operation mode, [COOL] or [HEAT].

 

 

 

 

3

• Do not run the air conditioner in a mode other than [COOL] or [HEAT].

 

 

 

 

• The temperature controlling function will not work during the test operation.

 

 

 

 

 

• Fault detection will perform as usual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

After the test operation, push the

ON / OFF button to stop the operation.

 

 

 

 

(Display part is the same as procedure 1 )

 

 

 

 

 

 

 

 

 

 

5

Push the TEST button to cancel (release from) the test operation mode.

 

 

 

 

 

 

 

 

 

 

 

 

([TEST] disappears on the display part and the status returns to normal.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Small screw

Notch Nameplate

Image 30
Contents Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Fire is caused at user’s side Check the following items after reinstallationCatch the inner cables Metal section Earth positionPiping Safety Caution Concerned to New RefrigerantPipe Materials Flare nutTools R410A Conventional air Air conditioner installationConditioner installation General tools Conventional tools can be used4mm-hexagonal wrench is required Recharge of RefrigerantEnvironment Cylinder with siphonConstruction Views External Views Space required for Installation and servicingWired remote Drain-up standing-up sizeMCC-1402 Wiring DiagramFor Indoor unit Control P.C. boardName of Each Part Parts RatingParts Rating ModelParts Name of Remote Controller Display sectionButton Remote controller sensorOperation section Wind direction and SwingPreparation Turn on the main power switch and/or the leakage breakerCorrect Usage StopAutomatic Operation Super Heat Recovery Type Only When restarting the operation after stopStart Cancel of timer operation Timer OperationTimer operation To select SET TimeHow to start swinging Adjustment of Wind DirectionHow to set up the air direction How to stop swingingInformation Air Conditioner Operations and Performance When the Following Symptoms are Found StandbyTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation Connect all of the installation wiring correctlyInstallation space Selection of Installation PlaceInstallation space Installable ceiling height listInstallation of Indoor Unit Case of wireless typeDimensional view Installation of hanging bolt Ceiling opening and installation of hanging boltsInstallation of ceiling panel Sold separately Installation of remote controller Sold separatelyDrain Piping Work Thermal insulating process Piping material and dimensionsRefrigerant Piping Permissible pipe length and permissible height differenceAirtight test/Air purge, etc Electric WorkConnection of refrigerant pipe Open fully valves of the outdoor unit Gas leak checkIndoor/Outdoor inter-unit wiring, Central controller wiring Power supply specificationsIndoor unit power supply *1 Remote controller wiring *4Applicable Controls Change of lighting time of filter sign Case of installation to high ceilingCase of remote controller-less Group control Increased heating effectCase of wired remote controller How to execute test operationCase of wireless remote controller Test RUNCheck code list TroubleshootingConfirmation of error history Confirmation and check Check methodTroubleshooting Error detected by TCC-LINK central control deviceNew check code MaintenanceDaily maintenance Way Air Discharge Cassette TypeRefrigerating Cycle Diagram Functional part name Functional outlineRemote controller Control outline Command Control SpecificationsOutline of specifications Remarks Control OutlineReset conditions ValueTCB-AX21E Central control mode 1 Cannot operate Central control modeCentral control mode 4 Cannot select mode Procedure Execute the setup operation while the unit stops Applied ControlDescription At shipment HEAT, Heat → CoolApplied Control in Indoor Unit Indoor unit capacityRemote location ON/OFF control box TCB-IFCB-4E Function Ventilating fan control from remote controllerWiring OperationButton, set to the setup data Power peak-cut from indoor unitUsing the setup temp Leaving-ON prevention controlBefore troubleshooting TroubleshootingTroubleshooting Summary Troubleshooting procedureAuxiliary code Check code listCheck Method Judging deviceMG-SW Sensor block displayError detected by TCC-LINK central control device Check code Outdoor 7-segment display Auxiliary codeCheck code Confirmation of error history Troubleshooting by Check Display on Remote ControllerCase of wired remote controller RBC-AMT31E Procedure DescriptionCase of central remote controller TCB-SC642TLE Check code Auxiliary code Check codeOutdoor 7-segment display RemoteMain Outdoor 7-segment display Remote Setup method of No. capacity-over DetectionCheck code Convenient functionsRemote Main Outdoor 7-segment displayCheck code Auxiliary code DetectedRemote Check code Check item positionStatus Error detection condition Check item position Detected MainPosition Remote Check all the outdoor units in the corresponding line Check code Main Outdoor 7-segment displayH07 Check clogging of oil equation pipe between compressorsCheck code Main Outdoor 7-segment display Remote H16L30 Detected indoor address L31 P01 P03 P04 TS error judgment standard temperature NameHeating Remote Check code Auxiliary code Error detection condition Check item position Outdoor 7-segment display Check code nameDisplay on Outdoor 7-segment display Detected positionDevice Check code Central controlHow to check the outdoor fan motor How to check inverter outputHow to check resistance of compressor winding Measured position CriteriaE04 Diagnosis Procedure for Each Check CodeE03 E02E06 Decreased number of indoor units E07E15 E08E12 E09 Duplicated masterE19 E16E18 ReferenceE23 ∗ 1 How to clear the errorE20 E25F02 E31F01 F03F06 TE1 sensor error F04 TD1 sensor errorF05 TD2 sensor error F08 To sensor errorTE1, TL F29 Indoor other errorF15 Outdoor temp sensor miscabling F23H01 F31H02 H03H06 Low-pressure protective operation Leakage check for SV3C valve Clogging for SV3E valveClogging check for SV3D valve Clogging check for oil-equalization circuit H08Oil level detective circuit system error TK3 temperature detective circuit errorL05 H16 TK4 temperature detective circuit errorL04 L03L17 L07 Group line in individual indoor unitL10 L08L20 L18L29 L28P03 P01 Indoor fan motor errorL30 Interlock in indoor unit L31High-pressure SW P05 Open phase, negative phaseP04 Actuation Auxiliary code Compressor 1 sideIndoor fan motor error P07 Heat sink overheat errorP10 Indoor overflow error P12Gas leak detection P13 Outdoor liquid back detection error 1. PMV1/PMV2 errorP15 TS condition Auxiliary codeP17 Discharge temp TD2 errorP15 Gas leak detection TD condition Auxiliary codeP19 Way valve operation error P20 High-pressure protective operationJudgment criteria P22 Outdoor fan Ipdu error Auxiliary code 0 ∗P29 P26 Tr short-circuit protection errorDetective circuit error P31Segment Display Function Check procedure in case of stop with troubleHow to read the check monitor Segment display Segment display on the outdoor unit Interface P.C. boardSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds Data display of outdoor cycle Displayed on each outdoor unit SW03 SW02 Indoor address Segment display aW01 SW02 SW03 Display contents Segment display Sensor CharacteristicsTemperature sensor characteristics Segment display A, BWeekly timer Configuration of Control CircuitWired remote controller Up to 2 units Indoor UnitConnection of wireless remote controller KitCompact 4-way Air Discharge Cassette Type Remote WirelessCassette Type Controller Compact4-way Air Discharge Connection of both remoteMCC-1402 Compact 4-way Air DischargeType CassetteOptional Connector Specifications of Indoor P.C. Board Function Connector Pin Specifications RemarksPreparing work Part name Procedure RemarksDetachments Attachment100 No. Part name Procedure Remarks 101102 Fan guard 1. Detachment No. Part name Procedure103 Bell mouth 1. Detachment104 Fan motor 1. Detachment105 Drain pump 1. DetachmentArrow view B Details of sensor lead wire drawing106 Details of a partExchanger Recover refrigerant gas 107Heat Exchange procedure 10. P.C. Board Exchange ProceduresExchange of P.C. Board for Indoor Service 108Procedure 1 Readout setup contents from Eeprom Remote controller operation diagramProcedure 2 Exchange of P.C. board for service 110Procedure 3 Writing-in of setup contents to Eeprom Eeprom layoutMake a note of the setup contents. Item code list Example 113 Exploded Views and Parts ListCeiling Panel Description211 Compact 4-way Air Discharge Cassette TypeMMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH 114115 Description Remarks Model Name0071MH 0091MH 0121MH 0151MH 0181MH 116 Description Model NameToshiba Carrier Corporation

MMU-AP0181MH, MMU-AP0071MH, MMU-AP0091MH, MMU-AP0151MH, MMU-AP0121MH specifications

The Toshiba MMU-AP series, consisting of models MMU-AP0121MH, MMU-AP0151MH, MMU-AP0091MH, MMU-AP0071MH, and MMU-AP0181MH, represents a significant advancement in the realm of power management and energy efficiency for a variety of applications. These modules are designed to optimize performance while ensuring minimal energy consumption, making them suitable for both commercial and industrial uses.

One of the standout features of the MMU-AP series is its intelligent power management technology. This feature allows for adaptive energy distribution based on real-time demands. By leveraging precise control algorithms, the modules can adjust their output to match the specific requirements of connected devices, ultimately leading to reduced power loss and increased efficiency. This adaptability not only benefits end-users by lowering operational costs but also contributes to a greener environment by minimizing waste.

The versatility of the MMU-AP series is evident in its wide range of operational capabilities. These power modules are designed to work effectively in various voltage levels and load conditions. With input voltage ranges suitable for standard industrial environments, they can easily be integrated into existing systems, enhancing overall functionality without requiring extensive modifications.

Moreover, the compact design of the MMU-AP modules is another notable characteristic. Their size and light weight facilitate easier installation and integration into tight spaces, making them ideal for applications where real estate is a premium. This compact profile does not compromise performance, as these modules are engineered to deliver robust power output while maintaining thermal efficiency.

In terms of reliability, the MMU-AP series is built with high-grade components that withstand harsh operating conditions. With features such as over-voltage protection, short-circuit protection, and thermal shutdown capabilities, users can trust that their equipment would operate safely and efficiently, thereby extending the lifespan of both the power modules and the devices they serve.

Finally, Toshiba’s commitment to innovation ensures that the MMU-AP series incorporates cutting-edge technology. The series supports communication protocols that enable seamless integration with smart systems, paving the way for advanced monitoring and control functions. This levels up the user experience, providing insights into performance and diagnostics that are crucial for uptime and reliability in demanding environments.

In conclusion, the Toshiba MMU-AP series offers a blend of efficiency, adaptability, and advanced technology, making it a valuable asset for various industrial and commercial applications. Its intelligent design and robust features ensure that users can optimize energy use while maintaining high performance and reliability.