Toshiba MMU-AP0181MH, MMU-AP0151MH Leakage check for SV3C valve, Clogging for SV3E valve

Page 75

Check code name

 

Check code name

 

 

 

Cause of operation

 

 

 

 

 

 

 

 

 

[H07]

 

Oil level down

1. Valves of balance pipes closed.

 

 

 

detection protection

2. Miscabling or misinstallation of TK1 to TK4 sensors

 

 

 

 

3.

TK1 to TK4 sensor error

 

 

 

 

 

4.

Gas leak or oil leak of all outdoor units

 

 

 

 

 

5.

Refrigerant stagnation of compressor case

 

 

 

 

 

6.

SV3A, 3B, 3D, 3C, 3E valve error

 

 

 

 

 

7.

Clogging of oil return circuit from oil separator

 

 

 

 

 

8.

Clogging of oil-equation circuit system

 

 

 

 

 

 

 

 

 

Are TK1, TK2, TK3, and

 

NO

 

 

 

 

 

 

 

 

Correct miswiring and misinstallation.

TK4 sensors connected correctly?

 

 

 

 

TK1: CN514, TK2: CN515

)

 

 

 

Is there no sensor coming-off or misinstallation?

 

 

 

( TK3: CN516, TK4: CN523

YES

In some cases, it may be difficult to check the leakage of clogging in the following condition of refrigerant stagnation in low ambient temperature condition.

In this case, take a longer operating time prior to check.

(Criterion: Discharge temperature of TD1 and TD2 are 60°C or higher)

(*1)

a)

Leakage check for SV3A valve (For multiple outdoor unit system)

 

Turn off the power supply, take off connector of SV3A valve, and then start a test operation after power-ON.

 

Check the temperature change at secondary side of SV3A valve during operation . (in the figure.)

 

 

If temperature is raised, it is a leakage of SV3A valve. Replace SV3A valve.

b)

Leakage check for SV3C valve

 

Turn off the power supply, take off connector of SV3C valve, and then start a test operation after power-ON.

 

After operation for several minutes, check temperature at secondary side of SV3C valve. (in the figure.)

 

 

If temperature is high (equivalent to discharge temperature TD), it is a leakage of SV3C valve. Replace

 

 

SV3C valve.

Are TK1 and TK2 sensors connected correctly? Is there no sensor coming-off or misinstallation?

Are sensor characteristics normal?

YES

Check leakage of SV6 circuit.

Normal

NO

Characteristics-2

Abnormal

Correct miswiring and misinstallation.

(TS1: CN504, TS2: CN522)

Sensor error Replace

Replace defective parts.

(Even if there is leakage from SV3C valve does not occur, temperature of SV3C valve at secondary side

rises during operation. When the checked temperature is equivalent to TD temperature, it is a leakage of

SV3C valve. Replace SV3C valve.)

c) Clogging check for SV3B valve (For multiple outdoor unit system)

• While outdoor unit is operated, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and push SW04

for 2 seconds or more.

75

Check whether there is setup missing

 

 

 

Abnormal

Set up to cooling only operation mode.

 

 

 

 

 

 

Item code (DN) OF

of cooling only indoor unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling only operation mode: 0001

 

 

 

 

 

 

 

 

 

 

 

 

 

Normal

 

 

 

 

NO

 

 

 

Are characteristics of TK1 to TK4 normal?

 

 

 

 

 

 

 

 

 

Characteristics-4

 

Sensor error Replace

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check gas leak of outdoor unit.

 

 

 

Abnormal

Specify a position where

Check oil stain in the

 

 

 

 

 

 

 

gas leaked and repair it.

 

 

 

 

 

 

 

( machine room of outdoor unit. )

 

 

 

 

 

 

 

(Recharge, refill oil.)

 

 

Normal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

Is the flow selector unit normal?

 

 

 

 

 

 

Repair the flow selector unit.

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check accumulation of

 

NO

 

 

 

( 1) Check leakage of

YES

 

 

 

 

 

solenoid valve. (SV3C)

 

 

Replace defective parts

refrigerant in compressor case.

 

 

 

 

Check clogging.

 

 

 

Refrigerant accumulation

 

 

 

(SV3E)

 

 

 

 

 

 

 

 

No leakage or clogging

 

 

 

 

 

 

 

 

 

Correct accumulation of

 

 

 

 

 

 

 

 

 

 

 

refrigerant in compressor case,

 

 

 

 

 

 

 

 

 

 

 

reset power supply and

 

 

 

 

 

( 2) Check clogging in oil

 

 

 

then start operation.

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

recovery circuit of the oil separator.

 

 

Replace defective parts

 

 

 

 

 

 

 

 

(Capillary, Strainer)

 

 

 

 

 

 

 

 

 

 

 

Check clogging of SV3D valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check oil level judgment

 

 

 

 

 

 

No clogging

 

 

 

of each compressor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW01/02/03=1/16/1

are

 

 

 

 

 

 

 

displayed on 7-

segment display.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Are all the oil levels appropriate?

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

Clogging

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Eliminate cause of accumulation.

 

 

 

 

 

Check clogging of oil-equation circuit.

 

 

Replace defective parts

 

 

 

 

 

( 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor/outdoor PMV error

(Cause of refrigerant accumulation) Discharge check valve error, etc.

• Set up SW02 = [9], and turn on SV3A, SV3B, SV3C valves. (7-segment display [Hr] [ 3–])

• While outdoor unit is operating, check temperature change at secondary side of SV3B valve. (ƒ in the figure.)

If temperature does not rise (equivalent to suction temperature), it is a clogging of SV3B valve.

Replace SV3B valve.

d) Clogging for SV3E valve

Reset the power supply.

ò

Referring to “Valve forced open/close function” of the outdoor unit, check ON/OFF operation (Sound, coil surface temp up) of SV3E valve is performed.

ò

Start test operation in COOL or HEAT mode.

ò

After operation for several minutes, check the pipe temperature at the secondary side of SV3E valve whether temperature changes or not. If it is equivalent to outside temperature, clogging of SV3E is considered.

(in the figure.)

(Reference)

If SV3E valve is clogged, temperature of all TK1, TK2, TK3, and TK4 do not change.

(*2) Clogging check for SV3D valve of oil return circuit from oil separator

a)Oil return circuit

While outdoor unit is operating, check temperature (secondary side of capillary) on oil return circuit. (in the figure.)

If temperature is low equivalent to suction temperature), a clogging of strainer of oil return circuit or capillary is considered. Repair the clogged part.

b)Clogging check for SV3D valve

While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and push SW04 for 2 seconds or more.

Set up SW02 = [6], and turn on SV3D valve. (7-segment display [Hr] [ 3d])

If temperature is low at secondary side of the valve or it does not change, clogging of valve, capillary, or strainer is considered. (in the figure.)

(Reference) If refrigerant is accumulated in the compressor case, oil level short may be judged.

Image 75 Contents
Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Metal section Earth position Check the following items after reinstallationCatch the inner cables Fire is caused at user’s sideFlare nut Safety Caution Concerned to New RefrigerantPipe Materials PipingGeneral tools Conventional tools can be used R410A Conventional air Air conditioner installationConditioner installation ToolsCylinder with siphon Recharge of RefrigerantEnvironment 4mm-hexagonal wrench is requiredDrain-up standing-up size Space required for Installation and servicingWired remote Construction Views External ViewsControl P.C. board Wiring DiagramFor Indoor unit MCC-1402Model Parts RatingParts Rating Name of Each PartDisplay section Parts Name of Remote ControllerWind direction and Swing Remote controller sensorOperation section ButtonStop Turn on the main power switch and/or the leakage breakerCorrect Usage PreparationAutomatic Operation Super Heat Recovery Type Only When restarting the operation after stopStart To select SET Time Timer OperationTimer operation Cancel of timer operationHow to stop swinging Adjustment of Wind DirectionHow to set up the air direction How to start swingingInformation Air Conditioner Operations and Performance Standby When the Following Symptoms are FoundConnect all of the installation wiring correctly Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyInstallable ceiling height list Selection of Installation PlaceInstallation space Installation spaceInstallation of Indoor Unit Case of wireless typeDimensional view Installation of remote controller Sold separately Ceiling opening and installation of hanging boltsInstallation of ceiling panel Sold separately Installation of hanging boltDrain Piping Work Permissible pipe length and permissible height difference Piping material and dimensionsRefrigerant Piping Thermal insulating processOpen fully valves of the outdoor unit Gas leak check Electric WorkConnection of refrigerant pipe Airtight test/Air purge, etcRemote controller wiring *4 Power supply specificationsIndoor unit power supply *1 Indoor/Outdoor inter-unit wiring, Central controller wiringApplicable Controls Increased heating effect Case of installation to high ceilingCase of remote controller-less Group control Change of lighting time of filter signTest RUN How to execute test operationCase of wireless remote controller Case of wired remote controllerConfirmation and check Check method TroubleshootingConfirmation of error history Check code listError detected by TCC-LINK central control device TroubleshootingWay Air Discharge Cassette Type MaintenanceDaily maintenance New check codeFunctional part name Functional outline Refrigerating Cycle DiagramControl Outline Control SpecificationsOutline of specifications Remarks Remote controller Control outline CommandValue Reset conditionsTCB-AX21E Central control mode 1 Cannot operate Central control modeCentral control mode 4 Cannot select mode Applied Control Procedure Execute the setup operation while the unit stopsHEAT, Heat → Cool Description At shipmentApplied Control in Indoor Unit Indoor unit capacityRemote location ON/OFF control box TCB-IFCB-4E Operation Ventilating fan control from remote controllerWiring FunctionLeaving-ON prevention control Power peak-cut from indoor unitUsing the setup temp Button, set to the setup dataTroubleshooting procedure TroubleshootingTroubleshooting Summary Before troubleshootingJudging device Check code listCheck Method Auxiliary codeSensor block display MG-SWCheck code Outdoor 7-segment display Auxiliary code Error detected by TCC-LINK central control deviceCheck code Procedure Description Troubleshooting by Check Display on Remote ControllerCase of wired remote controller RBC-AMT31E Confirmation of error historyCase of central remote controller TCB-SC642TLE Remote Check codeOutdoor 7-segment display Check code Auxiliary codeConvenient functions Setup method of No. capacity-over DetectionCheck code Main Outdoor 7-segment display RemoteDetected Main Outdoor 7-segment displayCheck code Auxiliary code RemoteCheck item position Remote Check codeStatus Error detection condition Check item position Detected MainPosition Remote Check clogging of oil equation pipe between compressors Check code Main Outdoor 7-segment displayH07 Check all the outdoor units in the corresponding lineH16 Check code Main Outdoor 7-segment display RemoteL30 Detected indoor address L31 P01 P03 P04 TS error judgment standard temperature NameHeating Remote Check code Auxiliary code Outdoor 7-segment display Check code name Error detection condition Check item positionCentral control Outdoor 7-segment display Detected positionDevice Check code Display onMeasured position Criteria How to check inverter outputHow to check resistance of compressor winding How to check the outdoor fan motorE02 Diagnosis Procedure for Each Check CodeE03 E04E07 E06 Decreased number of indoor unitsE09 Duplicated master E08E12 E15Reference E16E18 E19E25 ∗ 1 How to clear the errorE20 E23F03 E31F01 F02 F08 To sensor error F04 TD1 sensor error F05 TD2 sensor error F06 TE1 sensor errorF23 F29 Indoor other errorF15 Outdoor temp sensor miscabling TE1, TLH03 F31H02 H01H06 Low-pressure protective operation Leakage check for SV3C valve Clogging for SV3E valveClogging check for SV3D valve H08 Clogging check for oil-equalization circuitTK3 temperature detective circuit error Oil level detective circuit system errorL03 H16 TK4 temperature detective circuit errorL04 L05L08 L07 Group line in individual indoor unitL10 L17L28 L18L29 L20L31 P01 Indoor fan motor errorL30 Interlock in indoor unit P03Auxiliary code Compressor 1 side P05 Open phase, negative phaseP04 Actuation High-pressure SWP12 P07 Heat sink overheat errorP10 Indoor overflow error Indoor fan motor errorTS condition Auxiliary code P13 Outdoor liquid back detection error 1. PMV1/PMV2 errorP15 Gas leak detectionTD condition Auxiliary code Discharge temp TD2 errorP15 Gas leak detection P17P19 Way valve operation error P20 High-pressure protective operationJudgment criteria Auxiliary code 0 ∗ P22 Outdoor fan Ipdu errorP31 P26 Tr short-circuit protection errorDetective circuit error P29Segment display on the outdoor unit Interface P.C. board Check procedure in case of stop with troubleHow to read the check monitor Segment display Segment Display FunctionSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds SW03 SW02 Indoor address Segment display a Data display of outdoor cycle Displayed on each outdoor unitSegment display A, B Sensor CharacteristicsTemperature sensor characteristics W01 SW02 SW03 Display contents Segment displayIndoor Unit Configuration of Control CircuitWired remote controller Up to 2 units Weekly timerConnection of wireless remote controller KitCompact 4-way Air Discharge Cassette Type Compact4-way Air Discharge Connection of both remote WirelessCassette Type Controller RemoteCassette Air DischargeType MCC-1402 Compact 4-wayFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardAttachment Part name Procedure RemarksDetachments Preparing work100 101 No. Part name Procedure Remarks102 Bell mouth 1. Detachment No. Part name Procedure103 Fan guard 1. DetachmentFan motor 1. Detachment 104Drain pump 1. Detachment 105Details of a part Details of sensor lead wire drawing106 Arrow view BExchanger Recover refrigerant gas 107Heat 108 10. P.C. Board Exchange ProceduresExchange of P.C. Board for Indoor Service Exchange procedureRemote controller operation diagram Procedure 1 Readout setup contents from Eeprom110 Procedure 2 Exchange of P.C. board for serviceEeprom layout Procedure 3 Writing-in of setup contents to EepromMake a note of the setup contents. Item code list Example Description Exploded Views and Parts ListCeiling Panel 113114 Compact 4-way Air Discharge Cassette TypeMMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH 211115 Description Remarks Model Name0071MH 0091MH 0121MH 0151MH 0181MH Description Model Name 116Toshiba Carrier Corporation