Toshiba MMU-AP0071MH Ceiling opening and installation of hanging bolts, Treatment of ceiling

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3 INSTALLATION OF INDOOR UNIT

Ceiling opening and installation of hanging bolts

Evaluate and determine the piping and wiring requirements inside the ceiling prior to the hanging of the unit.

After installation place of the indoor unit has been determined, create opening in ceiling and install the hanging bolts.

For the ceiling opening size and pitch for hanging bolts refer to the dimensional drawing and the supplied installation pattern.

Once the ceiling void has been created, ensure that the drain pipe, refrigerant pipes, inter-connecting wires and all control wires are in place prior to installing the actual indoor unit.

Please procure the hanging bolts and nuts for installation of the indoor unit at local site.

Hanging bolt

M10 or W3/8

4 pieces

 

 

 

Nut

M10 or W3/8

12 pieces

 

 

 

How to use the supplied installation pattern

Installation of indoor unit

Attach the nut (M10 or W3/8: Procured locally) and washer (Ø34 mm) to the hanging bolt.

Put washers at either side of the T-groove on the hanging bracket of the indoor unit in order to hang the unit.

Using a spirit level, check that all four sides are horizontal. (Horizontal positioned within 5 mm)

Cut off the installation gauge from the installation pattern.

Using the installation gauge check and adjust clearance between the indoor unit and the ceiling opening (1) (10 to 42 mm on each side). Ensure that the unit is level to the ceiling and within a distance of (2) 23 mm to 28 mm below.

The installation gauge has details of how to use printed on it.

Note) Install the indoor unit so that the end part of opening does not come into contact with the drain socket piping.

Hanging bolt

(1)

M10 flat washer

(W3/8 or M10)

(Accessory)

Nut

(2)

(W3/8 or M10)

 

M10 flat washer

Nut

(Accessory)

(W3/8 or M10)

 

(1)M10 washer supplied, all other material must be procured locally.

(2)To ensure that the unit is mounted safely, the hanging bolt must be positioned just below the hanging bracket as shown in the diagram.

The installation pattern is enclosed within the packaging of the air conditioner.

Level vial (Horizontal: within 5 mm)

Indoor unit

Existing ceiling void

Indoor unit

 

Indoor unit

Hanging bolt

23

Use the pattern to determine the position and size of the opening and location of the hanging bolts.

New ceiling void

Use the pattern to determine the position of the new ceiling opening.

Cut off slit section of the main unit of the installation pattern. Cut off the outside of the pattern according to size of the ceiling

Installation pattern Cut off the installation

Hanging metal

10 to 42 mm (2)

Installation gauge

23 to 28 mm (1)

1) 23 to 28 mm

Ceiling panel

Installation gauge 2) 10 to 42 mm

Ceiling board

opening. (There is a slit on the standard opening size section.)

Install the indoor unit after installation of the hanging bolts.

Using the supplied pattern attach it to the indoor unit using the supplied fixing screws (M5 × 16L 4off). (Screw pattern to the ceiling panel hanging brackets of the indoor unit)

When creating the opening ensure it is as per the outer dimensions of the supplied pattern.

(Attached) pattern along slit of the main unit.

M5 × 16L screws (Attached)

These screws are exclusive to the installation pattern. When installing the ceiling panel, the other exclusive screws attached to the ceiling panel (sold separately) are used.)

REQUIREMENT

Before installation of the indoor unit be sure to remove the transportation cushion found between the fan and the bell mouth.

Running the unit without removing the cushion may damage the fan motor.

Installation of ceiling panel (Sold separately)

Install the ceiling panel after completion of the installation of the indoor unit, including all piping and wiring.

Install the ceiling panel as per the supplied Installation Manual.

Treatment of ceiling

The ceiling differs according to the structure of the building. For details, consult your architect.

In the process after the ceiling panels have been removed, it is important to reinforce the ceiling construction and ensure the ceiling remains in a horizontal position. This is to prevent possible vibration of the ceiling panels.

1.Cut and remove the ceiling material.

2.Reinforce the cut surface of the ceiling construction and add support for fixing the end of ceiling panel.

Installation of hanging bolt

Use M10 hanging bolts (4 off, locally procured).

When mounting the unit, set the pitch of the hanging bolts according to the size of the unit as detailed on the dimensional drawing.

Be sure to remove the cushion for transportation between the fan and the bell mouth.

Check the installation dimensions of the indoor unit and the ceiling opening are correct and then install.

REQUIREMENT

Ensure the ceiling panel is mated to the ceiling surface or the indoor unit.

If the panel and unit are not mated together this may result in the formation of dew condensation causing a possible water leak.

First remove the 4 corner caps from the ceiling panel and fit to the indoor unit.

 

New concrete slab

Steel flame structure

Existing concrete slab

Install the bolts with insert brackets or anchor

Use existing angles or install new

Use a hole-in anchors, hole-in

bolts.

 

 

support angles.

 

plugs, or a hole-in bolts.

 

 

 

Hanging bolt

 

 

 

Reinforcing

 

 

 

 

 

steel

 

 

 

 

 

Anchor bolt

 

 

 

(Blade type

(Slide type

(Pipe hanging

 

 

 

bracket)

bracket)

anchor bolt)

Hanging bolt

Support angle

 

Installation of remote controller (Sold separately)

For installation of the wired remote controller, follow the Installation Manual supplied with the remote controller.

Do not expose remote controller to direct sunlight or excessive heat.

When using a wireless type remote controller check receiver on the indoor unit receives a signal.

For a wireless type controller ensure that it is used and mounted a minimum distance of 1m apart from any other electrical devices (TV, Stereo, etc). As this may cause interference with the devices.

Image 23 Contents
Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Metal section Earth position Check the following items after reinstallationCatch the inner cables Fire is caused at user’s sideFlare nut Safety Caution Concerned to New RefrigerantPipe Materials PipingGeneral tools Conventional tools can be used R410A Conventional air Air conditioner installationConditioner installation ToolsCylinder with siphon Recharge of RefrigerantEnvironment 4mm-hexagonal wrench is requiredDrain-up standing-up size Space required for Installation and servicingWired remote Construction Views External ViewsControl P.C. board Wiring DiagramFor Indoor unit MCC-1402Model Parts RatingParts Rating Name of Each PartDisplay section Parts Name of Remote ControllerWind direction and Swing Remote controller sensorOperation section ButtonStop Turn on the main power switch and/or the leakage breakerCorrect Usage PreparationStart Automatic Operation Super Heat Recovery Type OnlyWhen restarting the operation after stop To select SET Time Timer OperationTimer operation Cancel of timer operationHow to stop swinging Adjustment of Wind DirectionHow to set up the air direction How to start swingingInformation Air Conditioner Operations and Performance Standby When the Following Symptoms are FoundConnect all of the installation wiring correctly Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyInstallable ceiling height list Selection of Installation PlaceInstallation space Installation spaceDimensional view Installation of Indoor UnitCase of wireless type Installation of remote controller Sold separately Ceiling opening and installation of hanging boltsInstallation of ceiling panel Sold separately Installation of hanging boltDrain Piping Work Permissible pipe length and permissible height difference Piping material and dimensionsRefrigerant Piping Thermal insulating processOpen fully valves of the outdoor unit Gas leak check Electric WorkConnection of refrigerant pipe Airtight test/Air purge, etcRemote controller wiring *4 Power supply specificationsIndoor unit power supply *1 Indoor/Outdoor inter-unit wiring, Central controller wiringApplicable Controls Increased heating effect Case of installation to high ceilingCase of remote controller-less Group control Change of lighting time of filter signTest RUN How to execute test operationCase of wireless remote controller Case of wired remote controllerConfirmation and check Check method TroubleshootingConfirmation of error history Check code listError detected by TCC-LINK central control device TroubleshootingWay Air Discharge Cassette Type MaintenanceDaily maintenance New check codeFunctional part name Functional outline Refrigerating Cycle DiagramControl Outline Control SpecificationsOutline of specifications Remarks Remote controller Control outline CommandValue Reset conditionsTCB-AX21E Central control mode 4 Cannot select mode Central control mode 1 Cannot operateCentral control mode Applied Control Procedure Execute the setup operation while the unit stopsHEAT, Heat → Cool Description At shipmentRemote location ON/OFF control box TCB-IFCB-4E Applied Control in Indoor UnitIndoor unit capacity Operation Ventilating fan control from remote controllerWiring FunctionLeaving-ON prevention control Power peak-cut from indoor unitUsing the setup temp Button, set to the setup dataTroubleshooting procedure TroubleshootingTroubleshooting Summary Before troubleshootingJudging device Check code listCheck Method Auxiliary codeSensor block display MG-SWCheck code Outdoor 7-segment display Auxiliary code Error detected by TCC-LINK central control deviceCheck code Procedure Description Troubleshooting by Check Display on Remote ControllerCase of wired remote controller RBC-AMT31E Confirmation of error historyCase of central remote controller TCB-SC642TLE Remote Check codeOutdoor 7-segment display Check code Auxiliary codeConvenient functions Setup method of No. capacity-over DetectionCheck code Main Outdoor 7-segment display RemoteDetected Main Outdoor 7-segment displayCheck code Auxiliary code RemoteCheck item position Remote Check codePosition Remote Status Error detection condition Check item positionDetected Main Check clogging of oil equation pipe between compressors Check code Main Outdoor 7-segment displayH07 Check all the outdoor units in the corresponding lineH16 Check code Main Outdoor 7-segment display RemoteL30 Detected indoor address L31 P01 P03 P04 Heating TS error judgment standard temperatureName Remote Check code Auxiliary code Outdoor 7-segment display Check code name Error detection condition Check item positionCentral control Outdoor 7-segment display Detected positionDevice Check code Display onMeasured position Criteria How to check inverter outputHow to check resistance of compressor winding How to check the outdoor fan motorE02 Diagnosis Procedure for Each Check CodeE03 E04E07 E06 Decreased number of indoor unitsE09 Duplicated master E08E12 E15Reference E16E18 E19E25 ∗ 1 How to clear the errorE20 E23F03 E31F01 F02F08 To sensor error F04 TD1 sensor errorF05 TD2 sensor error F06 TE1 sensor errorF23 F29 Indoor other errorF15 Outdoor temp sensor miscabling TE1, TLH03 F31H02 H01H06 Low-pressure protective operation Clogging check for SV3D valve Leakage check for SV3C valveClogging for SV3E valve H08 Clogging check for oil-equalization circuitTK3 temperature detective circuit error Oil level detective circuit system errorL03 H16 TK4 temperature detective circuit errorL04 L05L08 L07 Group line in individual indoor unitL10 L17L28 L18L29 L20L31 P01 Indoor fan motor errorL30 Interlock in indoor unit P03Auxiliary code Compressor 1 side P05 Open phase, negative phaseP04 Actuation High-pressure SWP12 P07 Heat sink overheat errorP10 Indoor overflow error Indoor fan motor errorTS condition Auxiliary code P13 Outdoor liquid back detection error 1. PMV1/PMV2 errorP15 Gas leak detectionTD condition Auxiliary code Discharge temp TD2 errorP15 Gas leak detection P17Judgment criteria P19 Way valve operation errorP20 High-pressure protective operation Auxiliary code 0 ∗ P22 Outdoor fan Ipdu errorP31 P26 Tr short-circuit protection errorDetective circuit error P29Segment display on the outdoor unit Interface P.C. board Check procedure in case of stop with troubleHow to read the check monitor Segment display Segment Display FunctionSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds SW03 SW02 Indoor address Segment display a Data display of outdoor cycle Displayed on each outdoor unitSegment display A, B Sensor CharacteristicsTemperature sensor characteristics W01 SW02 SW03 Display contents Segment displayIndoor Unit Configuration of Control CircuitWired remote controller Up to 2 units Weekly timerCompact 4-way Air Discharge Cassette Type Connection of wireless remote controllerKit Compact4-way Air Discharge Connection of both remote WirelessCassette Type Controller RemoteCassette Air DischargeType MCC-1402 Compact 4-wayFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardAttachment Part name Procedure RemarksDetachments Preparing work100 101 No. Part name Procedure Remarks102 Bell mouth 1. Detachment No. Part name Procedure103 Fan guard 1. DetachmentFan motor 1. Detachment 104Drain pump 1. Detachment 105Details of a part Details of sensor lead wire drawing106 Arrow view BHeat Exchanger Recover refrigerant gas107 108 10. P.C. Board Exchange ProceduresExchange of P.C. Board for Indoor Service Exchange procedureRemote controller operation diagram Procedure 1 Readout setup contents from Eeprom110 Procedure 2 Exchange of P.C. board for serviceEeprom layout Procedure 3 Writing-in of setup contents to EepromMake a note of the setup contents. Item code list Example Description Exploded Views and Parts ListCeiling Panel 113114 Compact 4-way Air Discharge Cassette TypeMMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH 2110071MH 0091MH 0121MH 0151MH 0181MH 115Description Remarks Model Name Description Model Name 116Toshiba Carrier Corporation