Toshiba MMU-AP0071MH, MMU-AP0181MH, MMU-AP0151MH, MMU-AP0091MH, MMU-AP0121MH Safety Caution

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SAFETY CAUTION

The important contents concerned to the safety are described on the product itself and on this Service Manual.

Please read this Service Manual after understanding the described items thoroughly in the following contents, and keep them.

WARNING

 

Before troubleshooting or repair work, check the earth wire is connected to the earth

 

terminals of the main unit, otherwise an electric shock is caused when a leak occurs.

Check earth wires.

If the earth wire is not correctly connected, contact an electric engineer for rework.

 

 

 

 

Do not modify the products.

 

Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.

Prohibition of modification.

 

 

 

 

For spare parts, use those specified ().

 

If unspecified parts are used, a fire or electric shock may be caused.

Use specified parts.

: For details, refer to the parts list.

 

 

 

Before troubleshooting or repair work, do not bring a third party (a child, etc.) except

 

the repair engineers close to the equipment.

Do not bring a child

It causes an injury with tools or disassembled parts.

Please inform the users so that the third party (a child, etc.) does not approach the equipment.

close to the equipment.

 

 

 

Connect the cut-off lead cables with crimp contact, etc, put the closed end side

 

upward and then apply a water-cut method, otherwise a leak or production of fire is

Insulating measures

caused at the users’ side.

 

When repairing the refrigerating cycle, take the following measures.

1)Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with refrigerant gas may catch fire.

 

2) Do not use a welder in the closed room. When using it without ventilation, carbon

No fire

monoxide poisoning may be caused.

 

3)Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch the inflammables.

 

Check the used refrigerant name and use tools and materials of the parts which

 

match with it.

 

For the products which use R410A refrigerant, the refrigerant name is indicated at a

 

position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the

 

service port is changed from one of the former R22.

 

For an air conditioner which uses R410A, never use other refrigerant than R410A.

 

For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.

 

If different types of refrigerant are mixed, abnormal high pressure generates in the refriger-

 

ating cycle and an injury due to breakage may be caused.

 

Do not charge refrigerant additionally.

 

If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in

 

the refrigerating cycle changes resulted in change of air conditioner characteristics or

 

refrigerant over the specified standard amount is charged and an abnormal high pressure is

 

applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.

Refrigerant

Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute

vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,

 

 

never charge the refrigerant over the specified amount.

 

When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant

 

or air other than R410A into the specified refrigerant.

 

If air or others is mixed with the refrigerant, abnormal high pressure generates in the

 

refrigerating cycle resulted in cause of injury due to breakage.

 

After installation work, check the refrigerant gas does not leak.

 

If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire

 

such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.

 

Never recover the refrigerant into the outdoor unit.

 

When the equipment is moved or repaired, be sure to recover the refrigerant with recover-

 

ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious

 

accident such as breakage or injury is caused.

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Contents Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Metal section Earth position Check the following items after reinstallationCatch the inner cables Fire is caused at user’s sideFlare nut Safety Caution Concerned to New RefrigerantPipe Materials PipingGeneral tools Conventional tools can be used R410A Conventional air Air conditioner installationConditioner installation ToolsCylinder with siphon Recharge of RefrigerantEnvironment 4mm-hexagonal wrench is requiredDrain-up standing-up size Space required for Installation and servicingWired remote Construction Views External ViewsControl P.C. board Wiring DiagramFor Indoor unit MCC-1402Model Parts RatingParts Rating Name of Each PartDisplay section Parts Name of Remote ControllerWind direction and Swing Remote controller sensorOperation section ButtonStop Turn on the main power switch and/or the leakage breakerCorrect Usage PreparationAutomatic Operation Super Heat Recovery Type Only When restarting the operation after stopStart To select SET Time Timer OperationTimer operation Cancel of timer operationHow to stop swinging Adjustment of Wind DirectionHow to set up the air direction How to start swingingInformation Air Conditioner Operations and Performance Standby When the Following Symptoms are FoundConnect all of the installation wiring correctly Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyInstallable ceiling height list Selection of Installation PlaceInstallation space Installation spaceInstallation of Indoor Unit Case of wireless typeDimensional view Installation of remote controller Sold separately Ceiling opening and installation of hanging boltsInstallation of ceiling panel Sold separately Installation of hanging boltDrain Piping Work Permissible pipe length and permissible height difference Piping material and dimensionsRefrigerant Piping Thermal insulating processOpen fully valves of the outdoor unit Gas leak check Electric WorkConnection of refrigerant pipe Airtight test/Air purge, etcRemote controller wiring *4 Power supply specificationsIndoor unit power supply *1 Indoor/Outdoor inter-unit wiring, Central controller wiringApplicable Controls Increased heating effect Case of installation to high ceilingCase of remote controller-less Group control Change of lighting time of filter signTest RUN How to execute test operationCase of wireless remote controller Case of wired remote controllerConfirmation and check Check method TroubleshootingConfirmation of error history Check code listError detected by TCC-LINK central control device TroubleshootingWay Air Discharge Cassette Type MaintenanceDaily maintenance New check codeFunctional part name Functional outline Refrigerating Cycle DiagramControl Outline Control SpecificationsOutline of specifications Remarks Remote controller Control outline CommandValue Reset conditionsTCB-AX21E Central control mode 1 Cannot operate Central control modeCentral control mode 4 Cannot select mode Applied Control Procedure Execute the setup operation while the unit stopsHEAT, Heat → Cool Description At shipmentApplied Control in Indoor Unit Indoor unit capacityRemote location ON/OFF control box TCB-IFCB-4E Operation Ventilating fan control from remote controllerWiring FunctionLeaving-ON prevention control Power peak-cut from indoor unitUsing the setup temp Button, set to the setup dataTroubleshooting procedure TroubleshootingTroubleshooting Summary Before troubleshootingJudging device Check code listCheck Method Auxiliary codeSensor block display MG-SWCheck code Outdoor 7-segment display Auxiliary code Error detected by TCC-LINK central control deviceCheck code Procedure Description Troubleshooting by Check Display on Remote ControllerCase of wired remote controller RBC-AMT31E Confirmation of error historyCase of central remote controller TCB-SC642TLE Remote Check codeOutdoor 7-segment display Check code Auxiliary codeConvenient functions Setup method of No. capacity-over DetectionCheck code Main Outdoor 7-segment display RemoteDetected Main Outdoor 7-segment displayCheck code Auxiliary code RemoteCheck item position Remote Check codeStatus Error detection condition Check item position Detected MainPosition Remote Check clogging of oil equation pipe between compressors Check code Main Outdoor 7-segment displayH07 Check all the outdoor units in the corresponding lineH16 Check code Main Outdoor 7-segment display RemoteL30 Detected indoor address L31 P01 P03 P04 TS error judgment standard temperature NameHeating Remote Check code Auxiliary code Outdoor 7-segment display Check code name Error detection condition Check item positionCentral control Outdoor 7-segment display Detected positionDevice Check code Display onMeasured position Criteria How to check inverter outputHow to check resistance of compressor winding How to check the outdoor fan motorE02 Diagnosis Procedure for Each Check CodeE03 E04E07 E06 Decreased number of indoor unitsE09 Duplicated master E08E12 E15Reference E16E18 E19E25 ∗ 1 How to clear the errorE20 E23F03 E31F01 F02F08 To sensor error F04 TD1 sensor errorF05 TD2 sensor error F06 TE1 sensor errorF23 F29 Indoor other errorF15 Outdoor temp sensor miscabling TE1, TLH03 F31H02 H01H06 Low-pressure protective operation Leakage check for SV3C valve Clogging for SV3E valveClogging check for SV3D valve H08 Clogging check for oil-equalization circuitTK3 temperature detective circuit error Oil level detective circuit system errorL03 H16 TK4 temperature detective circuit errorL04 L05L08 L07 Group line in individual indoor unitL10 L17L28 L18L29 L20L31 P01 Indoor fan motor errorL30 Interlock in indoor unit P03Auxiliary code Compressor 1 side P05 Open phase, negative phaseP04 Actuation High-pressure SWP12 P07 Heat sink overheat errorP10 Indoor overflow error Indoor fan motor errorTS condition Auxiliary code P13 Outdoor liquid back detection error 1. PMV1/PMV2 errorP15 Gas leak detectionTD condition Auxiliary code Discharge temp TD2 errorP15 Gas leak detection P17P19 Way valve operation error P20 High-pressure protective operationJudgment criteria Auxiliary code 0 ∗ P22 Outdoor fan Ipdu errorP31 P26 Tr short-circuit protection errorDetective circuit error P29Segment display on the outdoor unit Interface P.C. board Check procedure in case of stop with troubleHow to read the check monitor Segment display Segment Display FunctionSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds SW03 SW02 Indoor address Segment display a Data display of outdoor cycle Displayed on each outdoor unitSegment display A, B Sensor CharacteristicsTemperature sensor characteristics W01 SW02 SW03 Display contents Segment displayIndoor Unit Configuration of Control CircuitWired remote controller Up to 2 units Weekly timerConnection of wireless remote controller KitCompact 4-way Air Discharge Cassette Type Compact4-way Air Discharge Connection of both remote WirelessCassette Type Controller RemoteCassette Air DischargeType MCC-1402 Compact 4-wayFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardAttachment Part name Procedure RemarksDetachments Preparing work100 101 No. Part name Procedure Remarks102 Bell mouth 1. Detachment No. Part name Procedure103 Fan guard 1. DetachmentFan motor 1. Detachment 104Drain pump 1. Detachment 105Details of a part Details of sensor lead wire drawing106 Arrow view BExchanger Recover refrigerant gas 107Heat 108 10. P.C. Board Exchange ProceduresExchange of P.C. Board for Indoor Service Exchange procedureRemote controller operation diagram Procedure 1 Readout setup contents from Eeprom110 Procedure 2 Exchange of P.C. board for serviceEeprom layout Procedure 3 Writing-in of setup contents to EepromMake a note of the setup contents. Item code list Example Description Exploded Views and Parts ListCeiling Panel 113114 Compact 4-way Air Discharge Cassette TypeMMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH 211115 Description Remarks Model Name0071MH 0091MH 0121MH 0151MH 0181MH Description Model Name 116Toshiba Carrier Corporation

MMU-AP0181MH, MMU-AP0071MH, MMU-AP0091MH, MMU-AP0151MH, MMU-AP0121MH specifications

The Toshiba MMU-AP series, consisting of models MMU-AP0121MH, MMU-AP0151MH, MMU-AP0091MH, MMU-AP0071MH, and MMU-AP0181MH, represents a significant advancement in the realm of power management and energy efficiency for a variety of applications. These modules are designed to optimize performance while ensuring minimal energy consumption, making them suitable for both commercial and industrial uses.

One of the standout features of the MMU-AP series is its intelligent power management technology. This feature allows for adaptive energy distribution based on real-time demands. By leveraging precise control algorithms, the modules can adjust their output to match the specific requirements of connected devices, ultimately leading to reduced power loss and increased efficiency. This adaptability not only benefits end-users by lowering operational costs but also contributes to a greener environment by minimizing waste.

The versatility of the MMU-AP series is evident in its wide range of operational capabilities. These power modules are designed to work effectively in various voltage levels and load conditions. With input voltage ranges suitable for standard industrial environments, they can easily be integrated into existing systems, enhancing overall functionality without requiring extensive modifications.

Moreover, the compact design of the MMU-AP modules is another notable characteristic. Their size and light weight facilitate easier installation and integration into tight spaces, making them ideal for applications where real estate is a premium. This compact profile does not compromise performance, as these modules are engineered to deliver robust power output while maintaining thermal efficiency.

In terms of reliability, the MMU-AP series is built with high-grade components that withstand harsh operating conditions. With features such as over-voltage protection, short-circuit protection, and thermal shutdown capabilities, users can trust that their equipment would operate safely and efficiently, thereby extending the lifespan of both the power modules and the devices they serve.

Finally, Toshiba’s commitment to innovation ensures that the MMU-AP series incorporates cutting-edge technology. The series supports communication protocols that enable seamless integration with smart systems, paving the way for advanced monitoring and control functions. This levels up the user experience, providing insights into performance and diagnostics that are crucial for uptime and reliability in demanding environments.

In conclusion, the Toshiba MMU-AP series offers a blend of efficiency, adaptability, and advanced technology, making it a valuable asset for various industrial and commercial applications. Its intelligent design and robust features ensure that users can optimize energy use while maintaining high performance and reliability.