Toshiba MMU-AP0181MH Safety Caution Concerned to New Refrigerant, Pipe Materials, Piping

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• New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed. Therefore, be sure that water, dust, the former refriger- ant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refriger- ant during installation work or service work. If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service

(1)Do not mix the other refrigerant or refrigerating oil.

For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the former refrigerant in order to prevent mixture of them.

(2)As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are specified for R410A.

(3)In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc. Use the clean pipes.

Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

(4)For the earth protection, use a vacuum pump for air purge.

(5)R410A refrigerant is azeotropic mixture type refrigerant. Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air condi- tioner change.)

3. Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropriate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a minimum.

(1) Copper pipe

<Piping>

The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.

When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe without seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>

Use the flare nuts which are attached to the air conditioner unit.

(2)Joint

The flare joint and socket joint are used for joints of the copper pipe.

The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

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Image 5 Contents
Compact 4-Way Air Discharge Cassette Type Contents Safety Caution Catch the inner cables Check the following items after reinstallationFire is caused at user’s side Metal section Earth positionPipe Materials Safety Caution Concerned to New RefrigerantPiping Flare nutConditioner installation R410A Conventional air Air conditioner installationTools General tools Conventional tools can be usedEnvironment Recharge of Refrigerant4mm-hexagonal wrench is required Cylinder with siphonWired remote Space required for Installation and servicingConstruction Views External Views Drain-up standing-up sizeFor Indoor unit Wiring DiagramMCC-1402 Control P.C. boardParts Rating Parts RatingName of Each Part ModelDisplay section Parts Name of Remote ControllerOperation section Remote controller sensorButton Wind direction and SwingCorrect Usage Turn on the main power switch and/or the leakage breakerPreparation StopStart Automatic Operation Super Heat Recovery Type OnlyWhen restarting the operation after stop Timer operation Timer OperationCancel of timer operation To select SET TimeHow to set up the air direction Adjustment of Wind DirectionHow to start swinging How to stop swingingInformation Air Conditioner Operations and Performance Standby When the Following Symptoms are FoundNew Refrigerant Air Conditioner Installation Precautions for SafetyTo Disconnect the Appliance from Main Power Supply Connect all of the installation wiring correctlyInstallation space Selection of Installation PlaceInstallation space Installable ceiling height listDimensional view Installation of Indoor UnitCase of wireless type Installation of ceiling panel Sold separately Ceiling opening and installation of hanging boltsInstallation of hanging bolt Installation of remote controller Sold separatelyDrain Piping Work Refrigerant Piping Piping material and dimensionsThermal insulating process Permissible pipe length and permissible height differenceConnection of refrigerant pipe Electric WorkAirtight test/Air purge, etc Open fully valves of the outdoor unit Gas leak checkIndoor unit power supply *1 Power supply specificationsIndoor/Outdoor inter-unit wiring, Central controller wiring Remote controller wiring *4Applicable Controls Case of remote controller-less Group control Case of installation to high ceilingChange of lighting time of filter sign Increased heating effectCase of wireless remote controller How to execute test operationCase of wired remote controller Test RUNConfirmation of error history TroubleshootingCheck code list Confirmation and check Check methodError detected by TCC-LINK central control device TroubleshootingDaily maintenance MaintenanceNew check code Way Air Discharge Cassette TypeFunctional part name Functional outline Refrigerating Cycle DiagramOutline of specifications Remarks Control SpecificationsRemote controller Control outline Command Control OutlineValue Reset conditionsTCB-AX21E Central control mode 4 Cannot select mode Central control mode 1 Cannot operateCentral control mode Applied Control Procedure Execute the setup operation while the unit stopsHEAT, Heat → Cool Description At shipmentRemote location ON/OFF control box TCB-IFCB-4E Applied Control in Indoor UnitIndoor unit capacity Wiring Ventilating fan control from remote controllerFunction OperationUsing the setup temp Power peak-cut from indoor unitButton, set to the setup data Leaving-ON prevention controlTroubleshooting Summary TroubleshootingBefore troubleshooting Troubleshooting procedureCheck Method Check code listAuxiliary code Judging deviceSensor block display MG-SWCheck code Outdoor 7-segment display Auxiliary code Error detected by TCC-LINK central control deviceCheck code Case of wired remote controller RBC-AMT31E Troubleshooting by Check Display on Remote ControllerConfirmation of error history Procedure DescriptionCase of central remote controller TCB-SC642TLE Outdoor 7-segment display Check codeCheck code Auxiliary code RemoteCheck code Setup method of No. capacity-over DetectionMain Outdoor 7-segment display Remote Convenient functionsCheck code Auxiliary code Main Outdoor 7-segment displayRemote DetectedCheck item position Remote Check codePosition Remote Status Error detection condition Check item positionDetected Main H07 Check code Main Outdoor 7-segment displayCheck all the outdoor units in the corresponding line Check clogging of oil equation pipe between compressorsH16 Check code Main Outdoor 7-segment display RemoteL30 Detected indoor address L31 P01 P03 P04 Heating TS error judgment standard temperatureName Remote Check code Auxiliary code Outdoor 7-segment display Check code name Error detection condition Check item positionDevice Check code Outdoor 7-segment display Detected positionDisplay on Central controlHow to check resistance of compressor winding How to check inverter outputHow to check the outdoor fan motor Measured position CriteriaE03 Diagnosis Procedure for Each Check CodeE04 E02E07 E06 Decreased number of indoor unitsE12 E08E15 E09 Duplicated masterE18 E16E19 ReferenceE20 ∗ 1 How to clear the errorE23 E25F01 E31F02 F03F05 TD2 sensor error F04 TD1 sensor errorF06 TE1 sensor error F08 To sensor errorF15 Outdoor temp sensor miscabling F29 Indoor other errorTE1, TL F23H02 F31H01 H03H06 Low-pressure protective operation Clogging check for SV3D valve Leakage check for SV3C valveClogging for SV3E valve H08 Clogging check for oil-equalization circuitTK3 temperature detective circuit error Oil level detective circuit system errorL04 H16 TK4 temperature detective circuit errorL05 L03L10 L07 Group line in individual indoor unitL17 L08L29 L18L20 L28L30 Interlock in indoor unit P01 Indoor fan motor errorP03 L31P04 Actuation P05 Open phase, negative phaseHigh-pressure SW Auxiliary code Compressor 1 sideP10 Indoor overflow error P07 Heat sink overheat errorIndoor fan motor error P12P15 P13 Outdoor liquid back detection error 1. PMV1/PMV2 errorGas leak detection TS condition Auxiliary codeP15 Gas leak detection Discharge temp TD2 errorP17 TD condition Auxiliary codeJudgment criteria P19 Way valve operation errorP20 High-pressure protective operation Auxiliary code 0 ∗ P22 Outdoor fan Ipdu errorDetective circuit error P26 Tr short-circuit protection errorP29 P31How to read the check monitor Segment display Check procedure in case of stop with troubleSegment Display Function Segment display on the outdoor unit Interface P.C. boardSW01 SW02 SW03 Display contents There is auxiliary code Check code ∗ ∗ ∗ for 3 seconds SW03 SW02 Indoor address Segment display a Data display of outdoor cycle Displayed on each outdoor unitTemperature sensor characteristics Sensor CharacteristicsW01 SW02 SW03 Display contents Segment display Segment display A, BWired remote controller Up to 2 units Configuration of Control CircuitWeekly timer Indoor UnitCompact 4-way Air Discharge Cassette Type Connection of wireless remote controllerKit Cassette Type Controller WirelessRemote Compact4-way Air Discharge Connection of both remoteType Air DischargeMCC-1402 Compact 4-way CassetteFunction Connector Pin Specifications Remarks Optional Connector Specifications of Indoor P.C. BoardDetachments Part name Procedure RemarksPreparing work Attachment100 101 No. Part name Procedure Remarks102 103 No. Part name ProcedureFan guard 1. Detachment Bell mouth 1. DetachmentFan motor 1. Detachment 104Drain pump 1. Detachment 105106 Details of sensor lead wire drawingArrow view B Details of a partHeat Exchanger Recover refrigerant gas107 Exchange of P.C. Board for Indoor Service 10. P.C. Board Exchange ProceduresExchange procedure 108Remote controller operation diagram Procedure 1 Readout setup contents from Eeprom110 Procedure 2 Exchange of P.C. board for serviceEeprom layout Procedure 3 Writing-in of setup contents to EepromMake a note of the setup contents. Item code list Example Ceiling Panel Exploded Views and Parts List113 DescriptionMMU-AP0071MH, AP0091MH, AP0121MH, AP0151MH, AP0181MH Compact 4-way Air Discharge Cassette Type211 1140071MH 0091MH 0121MH 0151MH 0181MH 115Description Remarks Model Name Description Model Name 116Toshiba Carrier Corporation