Carrier 48TCA04---A12 appendix Pre-Start-Up, START-UP, General

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48TC

PRE-START-UP

!WARNING

PERSONAL INJURY HAZARD

Failure to follow this warning could result in personal injury or death.

1.Follow recognized safety practices and wear pro- tective goggles when checking or servicing refri- gerant system.

2.Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.

3.Do not remove compressor terminal cover until all electrical sources are disconnected.

4.Relieve all pressure from system before touching or disturbing anything inside terminal box if refri- gerant leak is suspected around compressor ter- minals.

5.Never attempt to repair soldered connection while refrigerant system is under pressure.

6.Do not use torch to remove any component. Sys- tem contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows:

a.Shut off electrical power and then gas to unit.

b.Recover refrigerant to relieve all pressure from system using both high-pressure and low pressure ports.

c.Cut component connection tubing with tubing cutter and remove component from unit.

d.Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame.

Proceed as follows to inspect and prepare the unit for initial start-up:

1.Remove all access panels.

2.Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to, or shipped with, unit.

3.Make the following inspections:

a.Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires, etc.

b.Inspect for oil at all refrigerant tubing connec- tions and on unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refri- gerant tubing connections using electronic leak detector, halide torch, or liquid-soap solution.

c.Inspect all field-wiring and factory-wiring con- nections. Be sure that connections are completed and tight. Be sure that wires are not in contact with refrigerant tubing or sharp edges.

d.Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.

4.Verify the following conditions:

a.Make sure that condenser-fan blade are correctly positioned in fan orifice. See Condenser-Fan Adjustment section for more details.

b.Make sure that air filter(s) is in place.

c.Make sure that condensate drain trap is filled with water to ensure proper drainage.

d.Make sure that all tools and miscellaneous loose parts have been removed.

START-UP, GENERAL

Unit Preparation

Make sure that unit has been installed in accordance with installation instructions and applicable codes.

Gas Piping

Check gas piping for leaks.

!WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pressures greater than 1/2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than 1/2 psig, it must be replaced before use. When pressure testing field-supplied gas piping at pressures of 1/2 psig or less, a unit connected to such piping must be isolated by manually closing the gas valve.

Return-Air Filters

Make sure correct filters are installed in unit (see Appendix II - Physical Data). Do not operate unit without return-air filters.

Outdoor-Air Inlet Screens

Outdoor-air inlet screen must be in place before operating unit.

Compressor Mounting

Compressors are internally spring mounted. Do not loosen or remove compressor hold down bolts.

Internal Wiring

Check all electrical connections in unit control boxes. Tighten as required.

Refrigerant Service Ports

Each unit system has two 1/4” SAE flare (with check valves) service ports: one on the suction line, and one on the compressor discharge line. Be sure that caps on the ports are tight.

Compressor Rotation

On 3-phase units with scroll compressors, it is important to be certain compressor is rotating in the proper

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Contents Table of Contents Safety ConsiderationsGeneral Unit Arrangement and AccessRoutine Maintenance What to do if you smell gasSeasonal Maintenance Supply FAN Blower Section Supply Fan Belt-DriveCondenser Coil Maintenance and Cleaning Recommendation CoolingCondenser Coil Remove Surface Loaded Fibers Periodic Clean Water RinseRoutine Cleaning of Coil Surfaces One-Row CoilEvaporator Coil Refrigerant System Pressure Access PortsCleaning the Evaporator Coil Evaporator Coil Metering DevicesRefrigerant Charge To Use Cooling Charging ChartsPuronr R-410A Refrigerant No ChargeCooling Charging Charts Size Designation Nominal Tons ReferenceCooling Charging Charts C08229 C08437 C08438 C08439 Cooling Service Analysis Problem Cause RemedyConvenience Outlets Condenser-Fan AdjustmentTroubleshooting Cooling System CompressorController Smoke DetectorsSystem Unit Connect Primary TransformerSensor Smoke Detector LocationsCompleting Installation of Return Air Smoke Sensor Fiop Smoke Detector Wiring and ResponseController Alarm Test Sensor Alarm TestSensor Alarm Test Procedure Sensor and Controller TestsDirty Sensor Test Procedure Controller Alarm Test ProcedureDirty Controller Test Procedure To Configure the Dirty Sensor Test OperationDetector Cleaning Troubleshooting Compressor Protection Protective DevicesGAS Heating System Relief DeviceNatural Gas Manifold Pressure Ranges Fuel Types and PressuresNatural Gas Supply Line Pressure Ranges Liquid Propane Supply Line Pressure RangesFlue Gas Passageways Combustion-Air BlowerBurners and Igniters Cleaning and AdjustmentCheck Unit Operation and Make Necessary Adjust- ments Main BurnersLimit Switch Burner IgnitionOrifice Replacement LED Error Code DescriptionLED Indication Error Code Description Red LED-Status IGC Connections Orifice SizesAltitude Compensation* A04-A07 Cont. Altitude Compensation* A08-A12LP Orifice Troubleshooting Heating System Minimum heating entering air temperatureAltitude Compensation* A04-A06 Low NOx Units Heating Service Analysis Problem Cause RemedyIGC Board LED Alarm Codes IGCPremierlinkt Control PremierLink ControllerPremierLink Wiring Schematic 55 Space Temperature Sensor Wiring Space Sensor Mode PremierLink Sensor UsageThermostat Mode 56 Internal ConnectionsLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection RTU-MP Control System Recommended CablesColor Code Recommendations RTU-MP Multi-Protocol Control Board RTU-MP System Control Wiring Diagram RTU-MP Controller Inputs and Outputs OutputsSpace Temperature SPT Sensors RTU-MP T-55 Sensor ConnectionsIAQ Sensor SEN J4-2 COM J4-3 24 VAC Connecting Discrete Inputs Power Exhaust outputCommunication Wiring Protocols RTU-MP Troubleshooting LEDs LEDs on the RTU-MP show the status of certain functionsTroubleshooting Alarms Alarms BACnet MS/TPRTU-MP Driver Manufacture Date Basic Protocol TroubleshootingModbus Code Name MeaningEconomizer Systems EconoMi$er IV Component LocationsEconoMi$er IV Wiring EconoMi$er EconoMi$er IV Input/Output LogicEconoMi$er IV Control Modes Supply Air Temperature SAT SensorOutdoor Air Lockout Sensor Outdoor Dry Bulb ChangeoverReturn Air Temperature or Enthalpy Sensor Mounting Location Outdoor Enthalpy ChangeoverExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputMinimum Position Control Occupancy Control Damper MovementThermostats Demand Control Ventilation DCVEconoMi$er IV Preparation CO2 Sensor ConfigurationEconoMi$er IV Sensor Usage Differential EnthalpyWiring Diagrams 48TC Typical Unit Wiring Diagram Power A06, 208/230-3-60 48TC Unit Wiring Diagram Control A06 PRE-START-UP START-UP, GeneralHeating CoolingMain Burners Ventilation Continuous FanSTART-UP, RTU-MP Control Field Service TestSTART-UP, Premierlink Controls Perform System Check-OutConfiguration Space Sensor Type InputsInput Input 1 FunctionHeating, Units Without Economizer Operating SequencesBase Unit Controls Cooling, Units Without Economizer Cooling, Unit With EconoMi$erHeating With EconoMi$er PremierLink Control48TC Available Cooling Stages OAT ≤ SPT 48TC 48TC Linkage Modes Loadshed Command Gas and Electric Heat UnitsRTU-MP Sequence of Operation SchedulingBACnet Schedule Always Occupied Default OccupancyLocal Schedule BAS On/OffPower Exhaust EconomizerIndoor Air Quality Fastener Torque Values Demand LimitTorque Values Serial Number Format Appendix I. Model Number SignificanceModel Number Nomenclature Position NumberAppendix II. Physical Data Physical Data Cooling TonsPhysical Data Cooling 48TC*A08 48TC*A09 48TC*A12Physical Data Heating LOW Appendix III. FAN Performance General Fan Performance NotesTon Horizontal Supply Ton Vertical SupplyCFM RPM BHP Medium Static Option High Static Option 48TC**05 Phase Ton Horizontal Supply 48TC**051506 48TC**05 Phase Ton Vertical Supply1493 148648TC**06 148248TC**06 Phase Ton Horizontal Supply 48TC**06 Phase Ton Vertical SupplyPhase Ton Horizontal Supply 48TC**071103 1143 11071124 1122 11621116 4971099 1093 11331247 5791263 1273Pulley Adjustment Unit MOTOR/DRIVE Motor Pulley Turns Open ComboRange RLA LRA Appendix IV. Electrical DataIFM TypeAppendix IV. Electrical Data FLARLA LRA IFM RangeEFF at FullFAN Motor Exhaust Combustion PowerNOM IFM No P.E Type DISC. SizeUnbalanced 3-Phase Supply Voltage NOMAppendix V. Wiring Diagram List Wiring DiagramsAppendix VI. Motormaster Sensor Locations 48TC*A04 Outdoor Circuiting48TC*A09/12 Outdoor Circuiting Catalog No 48TC---2SMUnit START-UP Checklist Preliminary Information

48TCA04---A12 specifications

The Carrier 48TCA04---A12 is a high-efficiency rooftop air conditioning unit designed for commercial and industrial applications. Known for its reliability and performance, this model features advanced technologies that cater to diverse climate control needs.

One of the standout features of the Carrier 48TCA04---A12 is its excellent energy efficiency, which adheres to the stringent standards set by the U.S. Environmental Protection Agency. The unit utilizes a highly efficient scroll compressor combined with state-of-the-art heat exchanger technology, allowing it to operate with minimal energy consumption while providing powerful cooling capabilities.

The unit comes equipped with a robust and durable design, built to withstand various environmental conditions. Its weather-resistant cabinet is constructed from high-quality materials, ensuring long-lasting performance even in harsh climates. Additionally, the unit features a galvanized steel structure with a powder-coated finish, further enhancing its resistance to corrosion and wear.

In terms of technologies, the Carrier 48TCA04---A12 incorporates advanced controls that promote optimal performance. The unit supports Carrier's smart connectivity options, facilitating remote monitoring and adjustments via smart devices. This feature ensures convenient energy management and allows maintenance teams to access performance data, leading to proactive service interventions.

Another important characteristic of this unit is its quiet operation. The design includes sound-reducing insulation and a well-engineered airflow system, minimizing noise levels to create a more comfortable indoor environment. This is particularly important for commercial spaces such as offices and retail environments, where a tranquil atmosphere is critical for customer satisfaction and productivity.

The Carrier 48TCA04---A12 also offers diverse application flexibility, making it suitable for various locations, from small retail stores to large warehouses. With several tonnage options available, users can select a model that perfectly aligns with their specific cooling needs. Additionally, the unit can be easily integrated with existing HVAC systems, providing a seamless solution for upgrading or retrofitting older installations.

To sum up, the Carrier 48TCA04---A12 rooftop air conditioning unit stands out due to its exceptional energy efficiency, durable construction, advanced technology, and quiet operation, making it a reliable choice for commercial and industrial cooling solutions. Its flexibility and smart technology integrations ensure that it meets a wide range of climate control requirements effectively.
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