Marathon RJ-100SC, RJ-88SC, RJ-250VL, RJ-250SC installation manual Contents

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CONTENTS

SECTION 1 - Operation

Introduction	1-1
Specifications	1-2
Pre-Operation Instructions	1-3
Operator Station	1-4
Operating Instructions For RJ-88SC, RJ-100SC, or RJ-250SC	1-5
Operating Instructions For RJ-250VL	1-6
Optional Controls	1-7
Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL	1-8
Decal Placement for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL	1-9

Additional Decals and Decal Placement for Hydraulic Tailgate (HT) Units . 1-11

SECTION 2 - Maintenance

Lock-Out & Tag-Out Instructions	2-1
Periodic Maintenance	2-2
Procedures (Hydraulic System Pressure Check)	2-3
Procedures (Ram Control Timer Adjustment)	2-4
Procedures (Cylinder Removal, Multi Cycle Timer Adjustment)	2-5
Principles of Operation	2-6
Tailgate Seal Replacement	2-7
Charts	2-8
Parts List	2-10
Motor Control Panel	2-11
Power Unit - Standard 5 HP	2-12
Power Unit - Standard 10 HP	2-13
Hydraulic Schematic - Typical	2-14
Trouble-shooting Chart	2-15
SECTION 3 - Installation
Concrete Pad Requirements	3-1
Steel Installation Procedures	3-2
Electrical & Hydraulic Installation	3-3
Through-The-Wall Power Unit Installation	3-5
SECTION 4 - Hauler Information
Hauler Instructions - General	4-1
Hauler Instructions - Door/Latch Operation	4-2
Hauler Instructions - Hydraulic Tailgate Operation (for optional HT units) ...	4-3
Hauler Instructions - TailGate Manitenance Bar (for optional HT units)	4-4
Hauler Instructions - Liquid Removal (for optional SL units)	4-5

© Copyright March 2002, Marathon Equipment Co.

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Contents Play IT Safe Contents Operation IntroductionWastec SpecificationsSide View PRE-OPERATION Instructions Only Authorized Personnel Should be Allowed InsideEmergency Stop Control Description for 88SC, 100SC, & 250SC Keyed Start Switch ReverseOperator Station Control Description for 250VLCase of Emergency Operating Instructions for RJ-250VL Manual Override Instructions RAM Stop Rear only RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit THRU-THE-WALL Optional Loading ConfigurationsDock Access Gate & Hopper Security ChuteHydraulic Tailgate HT Units Rear ViewMaintenance LOCK-OUT & TAG-OUT InstructionsPeriodic Maintenance Pressure Settings Relief ProceduresPressure Setting SettingRAM Control Timer Adjustment Printe D Circuit Board Locate D I N Motor Control PanelCylinder Removal Instructions MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors RAM Stop Forward OptionStandard System Operating CHARACTERISTICS, 5 hp & 10 hp Principles of OperationDoor Seal on Door Tailgate Seal ReplacementFront View Section A-AFuses and Circuit Breakers ChartsTimer Settings Wire Sizes Length SizeParts List Part DescriptionMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical TROUBLE-SHOOTING Chart Problem Cause SolutionPump Makes NOISE-SOUNDS Container Guides Concrete PAD RequirementsConcrete PAD CHUTE-FED Installation Steel Installation ProceduresDock Installation DecalsElectrical & Hydraulic Installation Remote Power Pack InstallationSTART-UP Instructions Pushbutton Operator StationElectrical Connections TOP View Compactor THROUGH-THE-WALL Power Unit InstallationPower Unit Hauler Instructions General See the Next page for Door and Latch Operation InstructionsLatch Side View Container Hauler Instructions DOOR/LATCH OperationAuto Relatch For Optional HT Units Instructions for Using Maintenance BAR Body Between the Tailgate and the ContainerHauler Instructions Liquid Removal For Optional SL Units