Marathon RJ-88SC, RJ-250VL Electrical & Hydraulic Installation, Remote Power Pack Installation

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3 INSTALLATION

ELECTRICAL & HYDRAULIC INSTALLATION

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The motor control panel contains high voltage components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out instruc- tions in the maintenance section.

A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor motor control panel location, not to exceed 50'0" from the com- pactor. This fused disconnect switch should be sized in accordance with the compactor (see Fuse and Circuit Breaker Chart).

CAUTION: All equipment should be grounded per National Electric Code.

REMOTE POWER PACK INSTALLATION

1.The remote power pack should be installed and anchored as required by the cus- tomer. If the operator station is mounted in the face of the motor control panel, be certain these controls are located as to be in a convenient, but not hazardous, loca- tion to the customer.

CAUTION: Operator Station must be located so that the Mushroom (Emergency) Stop Button is readily accessible to the operator and within three (3) feet of the charging chamber access door. If installation requires the operator station to be located in a more remote area, a second Emergency Stop Button should be added and installed in the manner described above.

2.For a through-the-wall power pack installation, see the diagram THROUGH-THE- WALL POWER UNIT INSTALLATION at the end of this manual. Special care should be taken to protect the hoses from abrasive objects.

3.Connect the hydraulic hoses to the power pack, exercising care to follow the port decals (A or B) on the packer and the power pack. In the event the decals have been obliterated, the hose leading from the rear of the cylinder should be installed in the side port of the block to which solenoid valve is bolted (A Port). The hose leading from rod end of the cylinder should be connected to the end of the block to which the solenoid valve is bolted (B Port). Refer to Power Unit diagrams in the Maintenance section of this manual.

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Contents Play IT Safe Contents Operation IntroductionWastec SpecificationsSide View PRE-OPERATION Instructions Only Authorized Personnel Should be Allowed InsideKeyed Start Switch Reverse Operator StationEmergency Stop Control Description for 88SC, 100SC, & 250SC Control Description for 250VLCase of Emergency Operating Instructions for RJ-250VL Manual Override Instructions RAM Stop Rear only RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit Optional Loading Configurations Dock Access Gate & HopperTHRU-THE-WALL Security ChuteHydraulic Tailgate HT Units Rear ViewMaintenance LOCK-OUT & TAG-OUT InstructionsPeriodic Maintenance Procedures Pressure SettingPressure Settings Relief SettingRAM Control Timer Adjustment Printe D Circuit Board Locate D I N Motor Control PanelMULTI-CYCLE Timer Adjustment Option Warranty and Service on MotorsCylinder Removal Instructions RAM Stop Forward OptionStandard System Operating CHARACTERISTICS, 5 hp & 10 hp Principles of OperationTailgate Seal Replacement Front ViewDoor Seal on Door Section A-AFuses and Circuit Breakers ChartsTimer Settings Wire Sizes Length SizeParts List Part DescriptionMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical TROUBLE-SHOOTING Chart Problem Cause SolutionPump Makes NOISE-SOUNDS Container Guides Concrete PAD RequirementsConcrete PAD Steel Installation Procedures Dock InstallationCHUTE-FED Installation DecalsElectrical & Hydraulic Installation Remote Power Pack InstallationSTART-UP Instructions Pushbutton Operator StationElectrical Connections TOP View Compactor THROUGH-THE-WALL Power Unit InstallationPower Unit Hauler Instructions General See the Next page for Door and Latch Operation InstructionsLatch Side View Container Hauler Instructions DOOR/LATCH OperationAuto Relatch For Optional HT Units Instructions for Using Maintenance BAR Body Between the Tailgate and the ContainerHauler Instructions Liquid Removal For Optional SL Units
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