Marathon RJ-100SC, RJ-88SC, RJ-250VL, RJ-250SC Maintenance, LOCK-OUT & TAG-OUT Instructions

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2 MAINTENANCE

LOCK-OUT & TAG-OUT INSTRUCTIONS

2-1

 

 

FOREWORD: Before entering any part of the compactor, be sure that all sources of energy have been shut off, all poten- tial hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements. If the ram is pressing against a load, move the ram rearward before shutting the compactor down. The specific lock- out and tag-out instructions may vary from company to company (i.e. multiple locks may be required, or other machinery may need to be locked-out and tagged-out). The following instructions are provided as minimum guidelines.

INSTRUCTIONS

1.Move the main disconnect lever to the OFF position.

2.Padlock the disconnect lever with a keyed padlock and take the key with you.

3.Along with the padlock, place an appropriate, highly visible, warning tag on the disconnect lever. The tag should provide a warning such as: “Danger: Do not operate equipment. Person working on equipment.” or

“Warning: Do not energize without the permission of ________________.”

4.After locking and tagging the compactor, try to start and operate the compactor (as outlined in the Operating Instructions) to make sure the lock-out and tag-out is effective. If the lock-out and tag-out is effective, remove the key from the keyswitch and take with you.

ELECTRICAL: The motor control panel contains high voltage components. Only authorized service person- nel should be allowed inside the panel. Authorized ser- vice personnel should be allowed inside the panel only after the compactor has been locked-out and tagged- out.

HYDRAULIC: Stored hydraulic energy must be removed from the compactor hydraulic cir- cuit for complete lock-out and tag-out. Make sure that this energy has been relieved by manually depressing the solenoid valve pin located in the center of each coil end of the directional control valve.

SOLENOID

VALVE

VALVE PIN

POWER UNIT

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Contents Play IT Safe Contents Operation IntroductionWastec SpecificationsSide View PRE-OPERATION Instructions Only Authorized Personnel Should be Allowed InsideEmergency Stop Control Description for 88SC, 100SC, & 250SC Keyed Start Switch ReverseOperator Station Control Description for 250VLCase of Emergency Operating Instructions for RJ-250VL Manual Override Instructions RAM Stop Rear only RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit THRU-THE-WALL Optional Loading ConfigurationsDock Access Gate & Hopper Security ChuteHydraulic Tailgate HT Units Rear ViewMaintenance LOCK-OUT & TAG-OUT InstructionsPeriodic Maintenance Pressure Settings Relief ProceduresPressure Setting SettingRAM Control Timer Adjustment Printe D Circuit Board Locate D I N Motor Control PanelCylinder Removal Instructions MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors RAM Stop Forward OptionStandard System Operating CHARACTERISTICS, 5 hp & 10 hp Principles of OperationDoor Seal on Door Tailgate Seal ReplacementFront View Section A-AFuses and Circuit Breakers ChartsTimer Settings Wire Sizes Length SizeParts List Part DescriptionMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical TROUBLE-SHOOTING Chart Problem Cause SolutionPump Makes NOISE-SOUNDS Container Guides Concrete PAD RequirementsConcrete PAD CHUTE-FED Installation Steel Installation ProceduresDock Installation DecalsElectrical & Hydraulic Installation Remote Power Pack InstallationSTART-UP Instructions Pushbutton Operator StationElectrical Connections TOP View Compactor THROUGH-THE-WALL Power Unit InstallationPower Unit Hauler Instructions General See the Next page for Door and Latch Operation InstructionsLatch Side View Container Hauler Instructions DOOR/LATCH OperationAuto Relatch For Optional HT Units Instructions for Using Maintenance BAR Body Between the Tailgate and the ContainerHauler Instructions Liquid Removal For Optional SL Units