Marathon RJ-250SC Steel Installation Procedures, Dock Installation, CHUTE-FED Installation

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3 INSTALLATION

STEEL INSTALLATION PROCEDURES

3-2

 

 

DOCK INSTALLATION

If the appropriate accessories are ordered from Marathon Equipment Co., the com- pactor/container will be furnished with either a four-sided hopper or a three-sided hop- per with a hinged gate. THESE ACCESSORIES SHOULD NOT BE ALTERED AS THEY ARE MANUFACTURED IN ACCORDANCE WITH THOSE STANDARDS WHICH PRE- VAIL AT THE TIME OF MANUFACTURE.

If the compactor/container cannot be directly abutted to the dock or if there is any differ- ence in height between the dock and the compactor/container, an appropriately sturdy transition section should be provided by the customer and securely affixed to the dock. Along with the transition section, a compactor/container guidance/stop mechanism should be installed to assure that the unit does not bottom out against the transition section or dock during dock placement (See ANSI Z245.2 Safety Standards). Optional container guides with stops are available from Marathon and are recommended for proper dock placement of the compactor/container.

CHUTE-FED INSTALLATION

Compactors installed in this arrangement are normally fed "through-the-wall". The lower edge of the access hole in the wall should be a MINIMUM of 42" (and, if possible, not more than 58") from the inside floor level. A security door (in accordance with local code) shouId be installed in the walI opening. In the absence of a local code, this door should be constructed of 3/16" thick steel or of steel hollow core design and be lockable from the inside of the building .

DECALS

Be certain that the appropriate decals are in their proper locations at all times on the machine. For decal locations, see “DECALS” and “DECAL PLACEMENT” in the Operation section of this manual.

NOTE: Installation is not complete until all decals are in place.

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Contents Play IT Safe Contents Introduction OperationSide View SpecificationsWastec Only Authorized Personnel Should be Allowed Inside PRE-OPERATION InstructionsControl Description for 250VL Keyed Start Switch ReverseOperator Station Emergency Stop Control Description for 88SC, 100SC, & 250SCCase of Emergency Manual Override Instructions RAM Stop Rear only RJ-250VL Operating Instructions for RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit Security Chute Optional Loading ConfigurationsDock Access Gate & Hopper THRU-THE-WALLRear View Hydraulic Tailgate HT UnitsLOCK-OUT & TAG-OUT Instructions MaintenancePeriodic Maintenance Setting ProceduresPressure Setting Pressure Settings ReliefPrinte D Circuit Board Locate D I N Motor Control Panel RAM Control Timer AdjustmentRAM Stop Forward Option MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors Cylinder Removal InstructionsPrinciples of Operation Standard System Operating CHARACTERISTICS, 5 hp & 10 hpSection A-A Tailgate Seal ReplacementFront View Door Seal on DoorTimer Settings ChartsFuses and Circuit Breakers Length Size Wire SizesPart Description Parts ListMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical Problem Cause Solution TROUBLE-SHOOTING ChartPump Makes NOISE-SOUNDS Concrete PAD Concrete PAD RequirementsContainer Guides Decals Steel Installation ProceduresDock Installation CHUTE-FED InstallationRemote Power Pack Installation Electrical & Hydraulic InstallationElectrical Connections Pushbutton Operator StationSTART-UP Instructions Power Unit THROUGH-THE-WALL Power Unit InstallationTOP View Compactor See the Next page for Door and Latch Operation Instructions Hauler Instructions GeneralAuto Relatch Hauler Instructions DOOR/LATCH OperationLatch Side View Container For Optional HT Units Body Between the Tailgate and the Container Instructions for Using Maintenance BARHauler Instructions Liquid Removal For Optional SL Units