Marathon RJ-250SC, RJ-88SC, RJ-250VL, RJ-100SC installation manual Periodic Maintenance

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2 MAINTENANCE

PERIODIC MAINTENANCE

2-2

 

 

WARNING: RAM SPEED ACCELERATES AS RAM RETRACTS. NEVER ENTER ANY PART OF THE SELF-CONTAINED COMPACTOR/CONTAINER UNTIL THE UNIT HAS BEEN LOCKED OUT AND TAGGED OUT.

MONTHLY

1.Check external hoses for chafing, rubbing, or other deterioration and damage.

2.Check for any obvious unsafe conditions in the compactor area.

3.Check oil level in hydraulic reservoir. Level should be 3/4 of sight gauge.

4.Clean out or wash out debris from behind compactor ram.

5.Lubricate the ram guidance tracks using the grease fittings on the compactor side (For guided ram machines only), and check guide shoes for wear.

THREE MONTHS

1.Check functional operation of controls and options (stop button, timers, lights, etc.).

2.Check hydraulic cylinder, internal hoses, and connections for leakage; check hoses for chafing and wear.

3.Lubricate the container door hinges.

ANNUALLY

1. Lubricate electric motor bearings annually per the manufacturers instructions.

FILTER MAINTENANCE

1.The hydraulic filter should be cleaned at regular yearly intervals.

2.The filter may be removed from the unit by disconnecting the union on the suction side of the pump, removing the four bolts retaining the cover plate, and lifting the fil- ter from the reservoir.

3.Care should be exercised in cleaning the fiIter to insure that the element is not torn. Clean the element with a soft brush and standard industrial solvent.

4.Replace the filter after cleaning and tighten the union securely. Pump noise and a "crackle" sound is most often caused by air entering the pump suction line. Tightening the suction fittings will usually eliminate the problem.

RECOMMENDED OILS FOR THE HYDRAULIC SYSTEM

1. Union - Unax-46, Unax-AW46

6.

Shell -Turbo 46, Tellus 46

2.

Gulf - Harmony 47, Harmony 48-AW

7. Quaker State - Dextron ll (ATF)

3.

Exxon - Teresstic 46, Nuto 46

8. Citgo - Pacemaker 46, Tellus - AW46

4.

Texaco - Rando 46

9.

Amoco - (Rycon)

5. Chevron - AW 46

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Contents Play IT Safe Contents Introduction OperationSpecifications Side ViewWastec Only Authorized Personnel Should be Allowed Inside PRE-OPERATION InstructionsControl Description for 250VL Keyed Start Switch ReverseOperator Station Emergency Stop Control Description for 88SC, 100SC, & 250SCCase of Emergency Manual Override Instructions RAM Stop Rear only RJ-250VL Operating Instructions for RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit Security Chute Optional Loading ConfigurationsDock Access Gate & Hopper THRU-THE-WALLRear View Hydraulic Tailgate HT UnitsLOCK-OUT & TAG-OUT Instructions MaintenancePeriodic Maintenance Setting ProceduresPressure Setting Pressure Settings ReliefPrinte D Circuit Board Locate D I N Motor Control Panel RAM Control Timer AdjustmentRAM Stop Forward Option MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors Cylinder Removal InstructionsPrinciples of Operation Standard System Operating CHARACTERISTICS, 5 hp & 10 hpSection A-A Tailgate Seal ReplacementFront View Door Seal on DoorCharts Timer SettingsFuses and Circuit Breakers Length Size Wire SizesPart Description Parts ListMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical Problem Cause Solution TROUBLE-SHOOTING ChartPump Makes NOISE-SOUNDS Concrete PAD Requirements Concrete PADContainer Guides Decals Steel Installation ProceduresDock Installation CHUTE-FED InstallationRemote Power Pack Installation Electrical & Hydraulic InstallationPushbutton Operator Station Electrical ConnectionsSTART-UP Instructions THROUGH-THE-WALL Power Unit Installation Power UnitTOP View Compactor See the Next page for Door and Latch Operation Instructions Hauler Instructions GeneralHauler Instructions DOOR/LATCH Operation Auto RelatchLatch Side View Container For Optional HT Units Body Between the Tailgate and the Container Instructions for Using Maintenance BARHauler Instructions Liquid Removal For Optional SL Units