Marathon RJ-250SC, RJ-88SC, RJ-250VL, RJ-100SC installation manual Operation, Introduction

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1 OPERATION

INTRODUCTION

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THANK YOU FOR PURCHASING A MARATHON SELF-CONTAINED COMPACTOR/CONTAINER.

This product is designed to give you reliable service and superior performance for years to come. To guarantee top performance and the safest operation of the compactor, each person involved in the operation, maintenance, and installation of the compactor should read and thoroughly understand the instructions in this manual and follow all warnings.

The employer involved in the operation, maintenance, and installation of the self-con- tained compactor/container should read and understand the most current version of the following applicable standards:

ANSI Standard No. Z245.2, “Stationary Compactors Safety Requirements” A copy of this standard may be obtained from:

ENVIRONMENTAL INDUSTRIES ASSOCIATION 4301 Connecticut Avenue, NW Suite 300 Washington D.C. 20008

OSHA 29 CFR, Part 1910.147, “The control of hazardous energy (lockout/tagout)”

Any service or repairs that go beyond the scope of this manual should be performed by factory authorized personnel only.

IF YOU SHOULD NEED FURTHER ASSISTANCE, PLEASE CONTACT YOUR DISTRIBUTOR. YOU WILL NEED TO PROVIDE THE COMPACTOR SERIAL NUMBER, INSTALLATION DATE, AND ELECTRICAL SCHEMATIC NUMBER TO YOUR DISTRIBUTOR.

IF YOU HAVE ANY SAFETY CONCERNS WITH THE EQUIPMENT, OR NEED FURTHER INFORMATION, PLEASE CONTACT US AT:

Marathon Equipment Company

P.O. Box 1798

Vernon, Al 35592-1798

Attn: Field Service Department

1-800-633-8974

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Contents Play IT Safe Contents Introduction OperationSpecifications Side ViewWastec Only Authorized Personnel Should be Allowed Inside PRE-OPERATION InstructionsControl Description for 250VL Keyed Start Switch ReverseOperator Station Emergency Stop Control Description for 88SC, 100SC, & 250SCCase of Emergency Manual Override Instructions RAM Stop Rear only RJ-250VL Operating Instructions for RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit Security Chute Optional Loading ConfigurationsDock Access Gate & Hopper THRU-THE-WALLRear View Hydraulic Tailgate HT UnitsLOCK-OUT & TAG-OUT Instructions MaintenancePeriodic Maintenance Setting ProceduresPressure Setting Pressure Settings ReliefPrinte D Circuit Board Locate D I N Motor Control Panel RAM Control Timer AdjustmentRAM Stop Forward Option MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors Cylinder Removal InstructionsPrinciples of Operation Standard System Operating CHARACTERISTICS, 5 hp & 10 hpSection A-A Tailgate Seal ReplacementFront View Door Seal on DoorCharts Timer SettingsFuses and Circuit Breakers Length Size Wire SizesPart Description Parts ListMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical Problem Cause Solution TROUBLE-SHOOTING ChartPump Makes NOISE-SOUNDS Concrete PAD Requirements Concrete PADContainer Guides Decals Steel Installation ProceduresDock Installation CHUTE-FED InstallationRemote Power Pack Installation Electrical & Hydraulic InstallationPushbutton Operator Station Electrical ConnectionsSTART-UP Instructions THROUGH-THE-WALL Power Unit Installation Power UnitTOP View Compactor See the Next page for Door and Latch Operation Instructions Hauler Instructions GeneralHauler Instructions DOOR/LATCH Operation Auto RelatchLatch Side View Container For Optional HT Units Body Between the Tailgate and the Container Instructions for Using Maintenance BARHauler Instructions Liquid Removal For Optional SL Units