Marathon RJ-100SC, RJ-88SC Cylinder Removal Instructions, MULTI-CYCLE Timer Adjustment Option

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2 MAINTENANCE

PROCEDURES

2-5

 

 

CYLINDER REMOVAL INSTRUCTIONS

1.Remove access covers from compactor.

2.Remove hoses (4, for 88SC & 250SC, 100SC & 250VL).

3.Remove cylinder pins.

4.Remove cylinders (2, for 88SC & 250SC, 1, for 100SC & 250VL).

5.To install the cylinders, reverse the above steps.

MULTI-CYCLE TIMER ADJUSTMENT - OPTION

Determine the cycle time of your machine. This can be found in the CHARTS section of this manual under TIMER SETTINGS. Next multiply the cycle time by the number of cycles the machine should run and subtract one fourth of the cycle time. This is the cumulative number of seconds for which to set the switches.

EXAMPLE: Cycle time of machine

= 28 sec

Desired number of cycles

= 3

Total seconds for 3 cycles (28 X 3)

= 84 sec

One fourth of cycle time (28/4)

= 7 sec

Number of seconds to set timer (84 - 7)

= 77 sec

RAM STOP FORWARD - OPTION

To convert the RJ-88SC, RJ-100SC, RJ-250SC, and RJ-250VL to Ram Stop Forward, move the purple solenoid wire from terminal # 8 to terminal # 10. Reset timers by the settings shown in the TIMER SETTINGS section under CHARTS in this manual. Change the “START-FORWARD” key lock push button legend to “START-REVERSE”. Change the “REVERSE” button legend to “FORWARD”.

WARRANTY AND SERVICE ON MOTORS

If the compactor motor fails under warranty, have it checked by a qualified electrician or service person. If there is no problem with fuses or wiring, the motor should be taken to the nearest authorized motor warranty shop. If you do not have a list of qualified shops, contact Marathon Equipment Co. The motor warranty shop will be able to inspect the motor and determine if it is factory defective. If the motor failed due to defects in materi- al or workmanship, the warranty shop will repair or replace the motor at the manufactur- ers expense. If motor failure was not due to defective material or workmanship, it will be repaired only if customer agrees to pay for expenses. Marathon Equipment Co. will not absorb cost for pickup and delivery to service centers. Removal and reinstallation are covered in the standard warranty policy.

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Contents Play IT Safe Contents Operation IntroductionSpecifications Side ViewWastec PRE-OPERATION Instructions Only Authorized Personnel Should be Allowed InsideEmergency Stop Control Description for 88SC, 100SC, & 250SC Keyed Start Switch ReverseOperator Station Control Description for 250VLCase of Emergency Operating Instructions for RJ-250VL Manual Override Instructions RAM Stop Rear only RJ-250VLOptional Controls Decals for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL Remote Power Unit THRU-THE-WALL Optional Loading ConfigurationsDock Access Gate & Hopper Security ChuteHydraulic Tailgate HT Units Rear ViewMaintenance LOCK-OUT & TAG-OUT InstructionsPeriodic Maintenance Pressure Settings Relief ProceduresPressure Setting SettingRAM Control Timer Adjustment Printe D Circuit Board Locate D I N Motor Control PanelCylinder Removal Instructions MULTI-CYCLE Timer Adjustment OptionWarranty and Service on Motors RAM Stop Forward OptionStandard System Operating CHARACTERISTICS, 5 hp & 10 hp Principles of OperationDoor Seal on Door Tailgate Seal ReplacementFront View Section A-ACharts Timer SettingsFuses and Circuit Breakers Wire Sizes Length SizeParts List Part DescriptionMotor Control Panel Typical Power Unit Standard 5 HP Power Unit Standard 10 HP Hydraulic Schematic Typical TROUBLE-SHOOTING Chart Problem Cause SolutionPump Makes NOISE-SOUNDS Concrete PAD Requirements Concrete PADContainer Guides CHUTE-FED Installation Steel Installation ProceduresDock Installation DecalsElectrical & Hydraulic Installation Remote Power Pack InstallationPushbutton Operator Station Electrical ConnectionsSTART-UP Instructions THROUGH-THE-WALL Power Unit Installation Power UnitTOP View Compactor Hauler Instructions General See the Next page for Door and Latch Operation InstructionsHauler Instructions DOOR/LATCH Operation Auto RelatchLatch Side View Container For Optional HT Units Instructions for Using Maintenance BAR Body Between the Tailgate and the ContainerHauler Instructions Liquid Removal For Optional SL Units