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unlikely that a problem will cause a bad load, but it is possible and it’s the easiest problem to fix, so try reloading first.

Starting the C4 from PROM based firmware

If reloading doesn’t work, you can try starting the controller from the older firmware that permanently resides on the PROM in the controller. To initiate a PROM based startup, press <START/STOP> rapidly three times while the model number is displayed (very first display upon power up). This will cause the controller to bypass the newly installed firmware and run from the older version.

COM port issues

If the update software on the PC won’t start due to communication problems, the difficulty is likely either a bad/wrong cable, non standard COM port settings, or a non standard UART. Check to be certain that you are using a standard modem cable (straight through) and not a “null modem” cable (pins 2 & 3 crossed). If the cable is not the problem, use a utility program such as Microsoft’s MSD or Norton Utilities’ NDIAGS to test the PC’s COM ports and check the addresses, interrupt, and UART number. COM1 should be located at address 3F8 with IRQ4, and COM2 should be at address 2F8 with IRQ3. The UART should be an 8250 or a number that starts with 16. Some early PCs used non standard UARTs and address assignments and relied on the very slow system BIOS to keep all this straight. The Sigma upload software bypasses the BIOS to achieve better performance (19,200 baud) and cannot tolerate non standard COM ports.

If you’ve done all the above, and still have a problem, check the Sigma web site at www.SigmaSystems.Com for service bulletins. If you still don’t have a solution, your controller will likely need to be returned to Sigma for service.

9.8 Temperature Control (PID) Tuning & Problems

The Sigma C4 controller uses a classic PID control algorithm. Users who are familiar with PID control will find this section somewhat simplistic and generalized as it is written for use by support personnel who are competent installers and mechanics, but who may not know, or need to know, the theory and intricacies of PID control.

There are three user adjustable control “terms” that the C4 uses to control temperature. They are:

C4 Manual Rev 7.5.2

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Contents Sigma Systems Programmable Temperature Controller / InterfaceC4 Manual Rev Table of Contents Intelligent 2 Probe Control C4 Manual Rev C4 Manual Rev C4 Manual Rev C4 Manual Rev Models C4 & CC-3.5Explained IntroductionGeneral Description Release 7.5.2 Firmware Custom Features / Interchangeability WarningC4 vs. CC-3 Differences What’s New Firmware Uploads Forced Start from Prom Firmware Internal Error Shutdown Conditions Intelligent 2 Probe Control Probe Averaging Program Mode Step Insert & Delete RSA Remote Mode Setup Parameter Commands Front Panel Physical DescriptionMode Switch Clear Prog J1 TOP Rear Panel ConnectionsStartup Displays General Operation & Error ConditionsC3-5 Rel 200 100c 392 148fUpdating Firmware Upgrading Firmware by Prom Replacement Making the physical connection for upload Ee busy and then su done Restoring Setup Parameters to Default ValuesRs load Su resC4 Manual Rev Fahrenheit Operation P1fProbe Out of Range Shutdown System Operating Temperature RangeP1 lo P1 hi P1 err P1 -err All res Internal Error Shutdown ConditionsRes err Software Probe Correction Calibration Su errStatus and Error Reporting Fail-safe System C4 Manual Rev Intelligent 2 Probe Control How Intelligent 2 Probe Control functions Preparing for Intelligent 2 Probe Control Using Intelligent 2 Probe Control Displaying Temperature Local Mode Basic OperationDisplaying and Changing the Setpoint S1 102.6 s1fS1 nsp S1f nsp Controlling to a Setpoint Sor -sorSp err C4 Manual Rev Description of a Program Step Program Mode06.0 00.2 Substep Step Data 00.000.1 Ramp timeMaximizing Ramp Speed & Other Ramp Considerations Displaying Program Steps not during execution Clearing Program Memory Reinitializing program stepsPress CLEAR/ENTRY Entering or Changing a Program StepInsert Program Step Running Executing a Program Delete Program stepPress CLEAR/ENTRY Press CLEAR/ENTRY again Program Run Time Information/Considerations 005 sor Sor 007 nop2Loop Special Commands External Compressor On Common Programming Issues C4 Manual Rev IEEE-488 Interface Remote ModeEIA-232 Interface System Information Queries Command Summary by functional groupSystem Information Queries For Celsius mode For parameters numbered 0 through C4 Manual Rev Operation Information Queries & Commands REerror byteCRLF C4 Manual Rev Qccrlf PTnCRLF Setup Parameter Commands SC1 0 2.3 100 WP 6 5 5CRLF Upcrlf System Operation Commands Celsius mode Will hold the current setpoint for 1 hour and 20 minutes U1c 65.0 u1f IEEE-488 Gpib Error and Status Reporting OverviewTemperature in 20 minutes C4 Manual Rev Error/Status String Bit Definitions C4 Manual Rev Setup Mode PID controller, Integral term Adjustment not Displaying the Field Values Auto-start Mode Setup field Changing the Value of a Setup FieldTwo Probe Mode Setup field Temperature Control Terms PID Setup fields 0, 10, 11 Blower Shut-off Mode Setup fieldEntering probe correction setup data C4 Manual Rev C4 Manual Rev Programming Examples & Notes Appendix00.4 00.000.2 00.3Using shortcuts to shorten program entry time DISP/CNTLSTART/STOP 9900CLEAR/ENTRY 6 Enter 04.4 04.004.2 04.307.4 07.007.2 07.3C4 Manual Rev Sigma Systems C4 Programming Worksheet Sample Command Structure for IEEE-488 Gpib Operation Disp A$ Installation and Use of TTL Outputs and Input 101 Field Calibration of Model C4 Controller102 103 TroubleshootingNoise Immunity 105 Firmware Upload Problems 107 Temperature Control PID Tuning & Problems108 109 110 111 Technical Support, Repairs & Returns U1f 102.7113 Index114 115 GpibIEEE488 Gpib 117 118 119 SRQ120