Sigma manual C4 vs. CC-3 Differences What’s New

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1.5 C4 vs. CC-3 Differences (What’s New)

1.5.1 Hardware & Stability Improvements

The new C4 introduces a number of new improvements to make the controller faster and more reliable than its predecessor.

The C4 has a completely new digital processing board. The new board has a much faster processor, more memory, and a much faster IEEE-488 GPIB controller. Interrupts have been completely restructured to improve stability. The multilayer design is far more tolerant of both static and power line interference. There is now a watchdog timer to detect system lockups in the event that something does interfere with the system. The battery backed RAM has been replaced by an EEPROM. The Vactrol type isolation device in the failsafe circuit has been replaced. The C4 contains no components that have a time based failure mode.

The new firmware also monitors the state and integrity of internal memory. Critical system information is stored in multiple places so that minor errors due to uncontrollable transients or other causes can be repaired on the fly with no disruption in process control. Likewise, both the front panel display and the GPIB interface are monitored constantly to assure that their operation has not been compromised by static discharge or line transient. In the event of a problem, either device can be reset on the fly to allow operations to continue normally.

System integrity is further enhanced by a series of successive shutdown processes that monitor the integrity of the data coming from the sensor probes. In the event that any probe reports a temperature more than 20/C beyond the limits set in the controller, the controller will shut down all heating and cooling and display a warning message. Likewise, in the event that a sensor probe reports an extreme temperature, either hot or cold, the system will assume that a probe has become compromised by an open or shorted circuit and stop applying heat and cooling, shut down the system and display an appropriate warning message..

1.5.2 Hardware Change (EEPROM replaces BBSRAM)

All C4 controllers and CC-3.5controllers converted after January 1998 have the battery backed static RAM (BBSRAM) replaced with an EEPROM. This change was implemented to reduce the possibility that the controller will require service. Although changing the BBSRAM when the battery died (about every 5-12 years) was a fairly simple matter, the necessity for doing so was found to be a nuisance as was diagnosing the need for the change. The BBSRAM or EEPROM provides the non volatile memory where the C4 stores both the setup parameter information and the user programs.

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C4 Manual Rev 7.5.2

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Contents Programmable Temperature Controller / Interface Sigma SystemsC4 Manual Rev Table of Contents Intelligent 2 Probe Control C4 Manual Rev C4 Manual Rev C4 Manual Rev C4 Manual Rev Introduction Models C4 & CC-3.5ExplainedGeneral Description Custom Features / Interchangeability Warning Release 7.5.2 FirmwareC4 vs. CC-3 Differences What’s New Firmware Uploads Forced Start from Prom Firmware Internal Error Shutdown Conditions Intelligent 2 Probe Control Probe Averaging Program Mode Step Insert & Delete RSA Remote Mode Setup Parameter Commands Physical Description Front PanelMode Switch Clear Prog Rear Panel Connections J1 TOPGeneral Operation & Error Conditions C3-5 Rel200 100c 392 148f Startup DisplaysUpdating Firmware Upgrading Firmware by Prom Replacement Making the physical connection for upload Restoring Setup Parameters to Default Values Rs loadSu res Ee busy and then su doneC4 Manual Rev P1f Fahrenheit OperationSystem Operating Temperature Range P1 lo P1 hiProbe Out of Range Shutdown P1 err P1 -err Internal Error Shutdown Conditions Res errAll res Su err Software Probe Correction CalibrationStatus and Error Reporting Fail-safe System C4 Manual Rev Intelligent 2 Probe Control How Intelligent 2 Probe Control functions Preparing for Intelligent 2 Probe Control Using Intelligent 2 Probe Control Local Mode Basic Operation Displaying TemperatureS1 102.6 s1f S1 nsp S1f nspDisplaying and Changing the Setpoint Sor -sor Sp errControlling to a Setpoint C4 Manual Rev Program Mode 06.0Description of a Program Step Substep Step Data 00.0 00.1Ramp time 00.2Maximizing Ramp Speed & Other Ramp Considerations Clearing Program Memory Reinitializing program steps Displaying Program Steps not during executionEntering or Changing a Program Step Insert Program StepPress CLEAR/ENTRY Delete Program step Press CLEAR/ENTRY Press CLEAR/ENTRY againRunning Executing a Program Program Run Time Information/Considerations 007 nop2 Loop005 sor Sor Special Commands External Compressor On Common Programming Issues C4 Manual Rev Remote Mode EIA-232 InterfaceIEEE-488 Interface Command Summary by functional group System Information QueriesSystem Information Queries For Celsius mode For parameters numbered 0 through C4 Manual Rev Operation Information Queries & Commands REerror byteCRLF C4 Manual Rev Qccrlf PTnCRLF Setup Parameter Commands SC1 0 2.3 100 WP 6 5 5CRLF Upcrlf System Operation Commands Celsius mode Will hold the current setpoint for 1 hour and 20 minutes U1c 65.0 u1f Error and Status Reporting Overview IEEE-488 GpibTemperature in 20 minutes C4 Manual Rev Error/Status String Bit Definitions C4 Manual Rev Setup Mode PID controller, Integral term Adjustment not Displaying the Field Values Changing the Value of a Setup Field Two Probe Mode Setup fieldAuto-start Mode Setup field Blower Shut-off Mode Setup field Temperature Control Terms PID Setup fields 0, 10, 11Entering probe correction setup data C4 Manual Rev C4 Manual Rev Appendix Programming Examples & Notes00.0 00.200.3 00.4Using shortcuts to shorten program entry time 9900 DISP/CNTLSTART/STOPCLEAR/ENTRY 6 Enter 04.0 04.204.3 04.407.0 07.207.3 07.4C4 Manual Rev Sigma Systems C4 Programming Worksheet Sample Command Structure for IEEE-488 Gpib Operation Disp A$ Installation and Use of TTL Outputs and Input Field Calibration of Model C4 Controller 101102 Troubleshooting 103Noise Immunity 105 Firmware Upload Problems Temperature Control PID Tuning & Problems 107108 109 110 111 U1f 102.7 Technical Support, Repairs & ReturnsIndex 113114 Gpib 115IEEE488 Gpib 117 118 SRQ 119120