Multiquip PS403020 MQ PS4030 SAW Rules for Safe Operation, Fatigue, illness or taking medicine

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MQ PS4030 SAW — RULES FOR SAFE OPERATION

RULES FOR SAFE OPERATION

NEVER operate this equipment when not feeling well due to

 

fatigue, illness or taking medicine.

WARNING

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MQ PS4030 SAW .

SAFETY

DO NOT operate or service this

equipment before you read, understand, and comply with all safety messages in this manual. The manual must be kept available and accessible to the operator.

This equipment should not be operated by persons under the minimum statutory age limit.

NEVER use this machine for any purpose other than those described in this manual.

NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job.

NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.

NEVERoperatethesawunder the influence of drugs or alcohol.

AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.

Replace operation and safety decals when they become difficult to read.

The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow

area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury to people. Remember the engine can give off harmful toxins and will displace oxygen.

Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency.

Turn engine OFF prior to fueling the saw.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

Topping-off to filler port is dangerous, as it tends to spill fuel.

NEVER use fuel as a cleaning agent.

ALWAYS use extreme caution when working with flammable liquids. Allow the engine to cool before adding fuel or performing service and maintenance functions.

NEVER operate the saw in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe bodily harm or even death.

NEVER smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot! engine.

PAGE 12 — MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08)

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Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents MQ PS4030 SAW Dimensions Chassis & Dimensions SideviewMQ PS4030 SAW Specifications Blade Shaft AssemblyOil bath design, fully enclosed cast iron housing MQ PS4030 SAW Engine Specifications Uncrated WeightCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols For Your Safety and the Safety of OthersSafety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Safety Do not operate or service thisMQ PS4030 SAW Rules for Safe Operation Rules for Safe OperationMQ PS4030 SAW Rules for Safe Operation Always keep the work area well organizedDiamond Blade Safety Saw Lifting and Loading Safety MQ PS4030 SAW Rules for Safe OperationTransporting Via truck/trailer Never transport the saw with the blade mountedBattery Case the battery liquid diluteMaintenance Safety EmergenciesFeatures MQ PS4030 SAW Intended USE / FamiliarizationIntended Use EngineMQ PS4030 SAW Operation and Safety Decals Machine Safety DecalsMQ PS4030 SAW Serial TAG Information Serial Tag/Locations SerialTagMQ PS4030 SAW Controls and Indicators Socket Connector Use to plug in optional lightAuxiliary Switch LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components MQ PS4030 SAW Basic Engine Information Accelerator systemOil in crankcase Oil Fill Cap Remove to add engine oilMQ PS4030 SAW Choosing Proper Blade Size Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =MQ PS4030 SAW Choosing Proper Blade Size Blade RPM vs. Surface Feet Per Minute SfpmMQ PS4030 SAW Specific Tools / SAW Blades Specifictoolsto be UsedMQ PS4030 SAW Installing the Blade Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right SideMQ PS4030 SAW Installing the Blade 125-175lbs.56.7-79.4Kgofweight12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsMQ PS4030 SAW Blade Guards Blade GuardMQ PS4030 SAW Blade Guards Blade Guards 30 and SmallerInstalling the Flange Guard MQ PS4030 SAW Water Delivery SystemsMQ PS4030 SAW Battery Battery SetupMQ PS4030 SAW Fueling the SAW Fueling the SawHandle fuel safely Do not smoke while refuelingMQ PS4030 SAW Pointer Adjustment Pointer AdjustmentCold Weather Operation Draining theWater SystemSetting the Depth Indicator MQ PS4030 SAW RAISE-LOWER ControlsRaise Lower Controls Top ViewSetting the Depth Stop Depth Control Knob Depth Indicator PointerMQ PS4030 SAW Bladeshaft Engage System MQ PS4030 SAW Operation Wheel Drive SystemStarting and Stoppingthe Engine MQ PS4030 SAW Operation Restarting After Running Out of FuelOperating Synopsis MQ PS4030 SAW Loading and Transporting Avoid InjuryMQ PS4030 SAW Maintenance MaintenanceMQ PS4030 SAW Maintenance Air Cleaner ComponentsChanging Engine Oil And Filter Oil Filter 125 HoursEngine Oil Filter Filter Seal Fuel Filter 200 Hours LubricationPrevent Crush Injury Engine Tune-UpBattery/Charging System Cooling SystemRefer to your engine manual for additional information MQ PS4030 SAW Maintenance Replacing the BatteryRemove rear access panel Remove lower battery retainer, Item B, FigureBelts and Pulleys To Stop Bladeshaft RotationTo Start Bladeshaft Rotation Blade Shaft Maintenance 16 Nut Tensioner Nut Adjustment NotchesRotary BeltTensioner Blade Alignment Drive System AlignmentBlade Flange Puller Removing the Inner Blade Flange If the Inner Flange does not readily Blade Shaft Tolerance Inner Flange Inside FaceMaximum Cut Depth Adjustment While adjustment of the DepthCircuit Breakers PTO Drive Maintenance Raise-Lower SystemRaise-Lower System Troubleshooting R Control Adjustment Adjustment Nut Rod EndPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Hydraulic System DrainsRemove the oil reservoir cap to speed oil draining Long Term StorageDecommissioning Saw/Components Slurry Control StripMQ PS4030 SAW Troubleshooting MQ PS4030 SAW Troubleshooting Symptom Possible Cause SolutionBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts United States Mexico United KingdomCanada Brazil Your Local Dealer is