Multiquip PS403016 MQ PS4030 SAW Basic Engine Information, Accelerator system, Oil in crankcase

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MQ PS4030 SAW — BASIC ENGINE INFORMATION

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Figure 7. Basic Engine Components

 

 

 

Basic Engine Components

The following refer to basic engine components and their functions that an operator may need to reference . The manufacturer's engine manual provides further instructions and details of operation and servicing.The engine shown in Figure 7 is a Deutz F2L2011 engine.

1.

Fuel Filter – Removes dirt and water from the engine fuel.

2.

Governor Lever – This lever restricts engine speed (high

 

idle and low idle) through a speed control device linked to

 

the accelerator system.

3.

Oil Dip Stick – Remove to check amount and condition of

 

oil in crankcase.

4.

Oil Filter – Spin-on type, filters oil for contaminants.

5.Oil Drain Plug – Remove plug to drain crankcase oil.

6.Oil Filler Port – Remove to add fresh crankcase oil.

7.CrankshaftV-PulleyCheck fan V-belt between V-Pulley and fan to determine proper belt tension.

8.Cooling Fan – Driven by the V-belt, the cooling fan cools the engine by cooling engine oil that circulates through the engine block and cylinder head.

9.V-belt Tension Adjustment – This bolt provides means to adjust the V-belt tension at the alternator bracket.

10.V-belt (Fan belt) – Driven by the engine crank during operation, drives the fan as well as the alternator.

11.Oil Fill Cap – Remove to add engine oil.

12.Lifting Eye – The lifting eye is provided if the removal/ installation of the engine becomes necessary.

13.Alternator – Located inside the fan assembly. Provides current to the electrical system and charges the battery. Driven by means of a crankshaft/V-belt pulley system.

14.Starter – Starts engine when ignition key is rotated to the "START" position.

15.Flywheel – Main power is taken off from the flywheel end.

16. Air Intake Port – Provides air from the air cleaner to the turbocharger unit.

17. Throttle Cable – Provides direct control of engine throttle lever from throttle control located on the console control panel.

18. Air Cleaner Assembly – Provides clean filtered air to the air intake port.

PAGE 22 — MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08)

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Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents MQ PS4030 SAW Dimensions Chassis & Dimensions SideviewBlade Shaft Assembly MQ PS4030 SAW SpecificationsOil bath design, fully enclosed cast iron housing Crated Weight MQ PS4030 SAW Engine SpecificationsUncrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols For Your Safety and the Safety of OthersAlways wear approved respiratory protection Safety Message Alert SymbolsAlways wear approved eye and hearing protection MQ PS4030 SAW Rules for Safe Operation SafetyDo not operate or service this Rules for Safe OperationMQ PS4030 SAW Rules for Safe Operation Always keep the work area well organizedDiamond Blade Safety Transporting Via truck/trailer Saw Lifting and Loading SafetyMQ PS4030 SAW Rules for Safe Operation Never transport the saw with the blade mountedMaintenance Safety BatteryCase the battery liquid dilute EmergenciesIntended Use FeaturesMQ PS4030 SAW Intended USE / Familiarization EngineMQ PS4030 SAW Operation and Safety Decals Machine Safety Decals MQ PS4030 SAW Serial TAG Information Serial Tag/Locations SerialTagAuxiliary Switch MQ PS4030 SAW Controls and IndicatorsSocket Connector Use to plug in optional light LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components Oil in crankcase MQ PS4030 SAW Basic Engine InformationAccelerator system Oil Fill Cap Remove to add engine oilRatio MQ PS4030 SAW Choosing Proper Blade SizeChoosing Proper Blade Size Engine RPM / 2000 desired BS RPM =MQ PS4030 SAW Choosing Proper Blade Size Blade RPM vs. Surface Feet Per Minute SfpmMQ PS4030 SAW Specific Tools / SAW Blades Specifictoolsto be UsedAlign flange pin through the blade into the inner flange MQ PS4030 SAW Installing the BladeInstalling the Blade Blade Direction of Rotation Tightening Direction Right Side12 In .48 cm Lbs 56.7-79.4 Kg MQ PS4030 SAW Installing the Blade125-175lbs.56.7-79.4Kgofweight Stacking Blades for Wide CutsMQ PS4030 SAW Blade Guards Blade GuardMQ PS4030 SAW Blade Guards Blade Guards 30 and SmallerInstalling the Flange Guard MQ PS4030 SAW Water Delivery SystemsMQ PS4030 SAW Battery Battery SetupHandle fuel safely MQ PS4030 SAW Fueling the SAWFueling the Saw Do not smoke while refuelingCold Weather Operation MQ PS4030 SAW Pointer AdjustmentPointer Adjustment Draining theWater SystemRaise Lower Controls Setting the Depth IndicatorMQ PS4030 SAW RAISE-LOWER Controls Top ViewDepth Control Knob Depth Indicator Pointer Setting the Depth StopMQ PS4030 SAW Bladeshaft Engage System Wheel Drive System MQ PS4030 SAW OperationStarting and Stoppingthe Engine Restarting After Running Out of Fuel MQ PS4030 SAW OperationOperating Synopsis MQ PS4030 SAW Loading and Transporting Avoid InjuryMQ PS4030 SAW Maintenance MaintenanceMQ PS4030 SAW Maintenance Air Cleaner ComponentsOil Filter 125 Hours Changing Engine Oil And FilterEngine Oil Filter Filter Seal Prevent Crush Injury Fuel Filter 200 HoursLubrication Engine Tune-UpCooling System Battery/Charging SystemRefer to your engine manual for additional information Remove rear access panel MQ PS4030 SAW MaintenanceReplacing the Battery Remove lower battery retainer, Item B, FigureTo Stop Bladeshaft Rotation Belts and PulleysTo Start Bladeshaft Rotation 16 Nut Tensioner Nut Adjustment Notches Blade Shaft MaintenanceRotary BeltTensioner Blade Alignment Drive System AlignmentBlade Flange Puller Removing the Inner Blade Flange If the Inner Flange does not readily Blade Shaft Tolerance Inner Flange Inside FaceWhile adjustment of the Depth Maximum Cut Depth AdjustmentCircuit Breakers PTO Drive Maintenance Raise-Lower SystemRaise-Lower System Troubleshooting Push-Pull Cable Neutral Safety Switch R Control AdjustmentAdjustment Nut Rod End Hydraulic System MaintenanceHydraulic System Hydraulic System DrainsDecommissioning Saw/Components Remove the oil reservoir cap to speed oil drainingLong Term Storage Slurry Control StripMQ PS4030 SAW Troubleshooting MQ PS4030 SAW Troubleshooting Symptom Possible Cause SolutionBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts Canada Brazil United StatesMexico United Kingdom Your Local Dealer is