Multiquip PS403020, PS403030, PS403016, PS403026 operation manual MQ PS4030 SAW Troubleshooting

Page 56

MQ PS4030 SAW — TROUBLESHOOTING

 

TABLE 11. TROUBLESHOOTING (ENGINE)

 

 

 

 

 

 

 

 

SYMPTOM

 

POSSIBLE CAUSE

 

SOLUTION

 

 

 

 

 

 

 

 

Emergency Stop Button pushed in?

Pull out E-Stop Button.

 

 

 

 

 

 

 

Will not start, no power with key "ON".

Battery disconnected or discharged?

Check cable connections, charge

 

or replace battery.

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch/wiring defective?

 

Replace ignition switch. Check

 

 

 

 

wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel not available in fuel tank (tank

Fill with correct type of fuel.

 

 

 

empy)?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel filter/lines clogged?

 

Replace fuel filter or fuel lines.

 

Will not start. No fuel present.

 

 

 

 

 

Fuel tank cap breather hole clogged?

Clean or replace fuel tank cap.

 

 

 

 

 

 

 

 

 

 

 

 

 

Air in fuel line?

 

Bleed fuel line.

 

 

 

 

 

 

 

 

 

Injection valve clogged or defective?

Clean or replace.

 

 

 

 

 

 

 

 

 

Wrong fuel type?

 

Flush fuel system, and replace

 

 

 

 

with correct type of fuel.

 

 

 

 

 

 

Difficult to start, "fuel is available and

 

 

 

 

 

Contaminated fuel system? (Water, dirt)

Flush fuel system.

 

compression is normal".

 

 

 

 

 

 

 

 

 

 

Air cleaner dirty?

 

Replace air cleaner.

 

 

 

 

 

 

 

 

 

Suction/exhaust valve stuck or protruded?

Re-seat valves.

 

 

 

 

 

 

 

 

 

 

Piston ring and/or cylinder worn?

Replace piston rings and/or

 

Difficult to start, "fuel is

available and

piston.

 

 

compression is low".

 

 

 

 

 

 

 

Cylinder head not tightened properly?

Torque cylinder head bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

Head gasket damaged?

 

Replace head

gaskets.

 

 

 

 

 

 

 

 

 

Certain operations referred to in this

 

 

 

 

 

troubleshooting section

 

 

 

 

NOTE

suchasre-seatingvalvesorreplacing

NOTE

For

further engine

 

piston rings may require

troubleshooting, see your

 

 

special tools and must be performed

engine owner's manual

 

by trained and competent

 

personnel.

 

PAGE 56 — MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08)

Image 56
Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents MQ PS4030 SAW Dimensions Chassis & Dimensions SideviewOil bath design, fully enclosed cast iron housing MQ PS4030 SAW SpecificationsBlade Shaft Assembly MQ PS4030 SAW Engine Specifications Uncrated WeightCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols For Your Safety and the Safety of OthersAlways wear approved eye and hearing protection Safety Message Alert SymbolsAlways wear approved respiratory protection Safety Do not operate or service thisMQ PS4030 SAW Rules for Safe Operation Rules for Safe OperationMQ PS4030 SAW Rules for Safe Operation Always keep the work area well organizedDiamond Blade Safety Saw Lifting and Loading Safety MQ PS4030 SAW Rules for Safe OperationTransporting Via truck/trailer Never transport the saw with the blade mountedBattery Case the battery liquid diluteMaintenance Safety EmergenciesFeatures MQ PS4030 SAW Intended USE / FamiliarizationIntended Use EngineMQ PS4030 SAW Operation and Safety Decals Machine Safety DecalsMQ PS4030 SAW Serial TAG Information Serial Tag/Locations SerialTagMQ PS4030 SAW Controls and Indicators Socket Connector Use to plug in optional lightAuxiliary Switch LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components MQ PS4030 SAW Basic Engine Information Accelerator systemOil in crankcase Oil Fill Cap Remove to add engine oilMQ PS4030 SAW Choosing Proper Blade Size Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =MQ PS4030 SAW Choosing Proper Blade Size Blade RPM vs. Surface Feet Per Minute SfpmMQ PS4030 SAW Specific Tools / SAW Blades Specifictoolsto be UsedMQ PS4030 SAW Installing the Blade Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right SideMQ PS4030 SAW Installing the Blade 125-175lbs.56.7-79.4Kgofweight12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsMQ PS4030 SAW Blade Guards Blade GuardMQ PS4030 SAW Blade Guards Blade Guards 30 and SmallerInstalling the Flange Guard MQ PS4030 SAW Water Delivery SystemsMQ PS4030 SAW Battery Battery SetupMQ PS4030 SAW Fueling the SAW Fueling the SawHandle fuel safely Do not smoke while refuelingMQ PS4030 SAW Pointer Adjustment Pointer AdjustmentCold Weather Operation Draining theWater SystemSetting the Depth Indicator MQ PS4030 SAW RAISE-LOWER ControlsRaise Lower Controls Top ViewMQ PS4030 SAW Bladeshaft Engage System Setting the Depth StopDepth Control Knob Depth Indicator Pointer Starting and Stoppingthe Engine MQ PS4030 SAW OperationWheel Drive System Operating Synopsis MQ PS4030 SAW OperationRestarting After Running Out of Fuel MQ PS4030 SAW Loading and Transporting Avoid InjuryMQ PS4030 SAW Maintenance MaintenanceMQ PS4030 SAW Maintenance Air Cleaner ComponentsEngine Oil Filter Filter Seal Changing Engine Oil And FilterOil Filter 125 Hours Fuel Filter 200 Hours LubricationPrevent Crush Injury Engine Tune-UpRefer to your engine manual for additional information Battery/Charging SystemCooling System MQ PS4030 SAW Maintenance Replacing the BatteryRemove rear access panel Remove lower battery retainer, Item B, FigureTo Start Bladeshaft Rotation Belts and PulleysTo Stop Bladeshaft Rotation Rotary BeltTensioner Blade Shaft Maintenance16 Nut Tensioner Nut Adjustment Notches Blade Alignment Drive System AlignmentBlade Flange Puller Removing the Inner Blade Flange If the Inner Flange does not readily Blade Shaft Tolerance Inner Flange Inside FaceCircuit Breakers Maximum Cut Depth AdjustmentWhile adjustment of the Depth PTO Drive Maintenance Raise-Lower SystemRaise-Lower System Troubleshooting R Control Adjustment Adjustment Nut Rod EndPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Hydraulic System DrainsRemove the oil reservoir cap to speed oil draining Long Term StorageDecommissioning Saw/Components Slurry Control StripMQ PS4030 SAW Troubleshooting MQ PS4030 SAW Troubleshooting Symptom Possible Cause SolutionBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts United States Mexico United KingdomCanada Brazil Your Local Dealer is