Multiquip PS403026, PS403020 MQ PS4030 SAW Installing the Blade, 12 In .48 cm Lbs 56.7-79.4 Kg

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MQ PS4030 SAW — INSTALLING THE BLADE

CAUTION

An improperly torqued Mounting Bolt can cause the inside diameter of the Blade, Blade Shaft, and Flange Bushing to quickly wear. This can result in poor cutting characteristics or premature failure of these parts requiring replacement and machine "downtime".

2

1

1.12 In. (30.48 cm)

2.125-175 lbs (56.7-79.4 Kg)

Figure 13. Blade Wrench

125-175lbs.(56.7-79.4Kg)ofweight

NOTEappliedtotheendofthebladewrench will provide 125-175 ft. lbs. (169.5 -

237.3 Nm) of torque to the blade mounting bolt. (Figure 13.)

6.Lower the blade to the ground surface (A in Figure 14) to prevent blade from spinning and tighten the mounting bolt to 125-175 ft. lbs. (169.5 -237.3 Nm) of torque. (Item B in Figure14.)

Stacking Blades for Wide Cuts

Combining, or stacking blades together to make wide cuts requires an optional Bushing Extension Kit.

WARNING

NEVER attempt to stack blades beyond the capacity of the kits described here. NEVER operate the saw without blade guards in place.

Kit #18501 allows blade stacking from .375" to .75" thickness.

Kit #18502 allows blade stacking from .75" to 1.125" thickness.

1. Remove existing blade. (See previous section.)

2. Replace the standard Flange Bushing, Outer Flange, and Mounting Bolt that came with the saw, with the extended Bolt and Bushing and the new Outer Flange supplied with the kit. Remember that the Mounting Bolt for the right side of the saw has a left-hand thread while the Mounting Bolt for the left side of the saw has a right-hand thread.

3. Insert the Bushing and Mounting Bolt through the Outer Flange and stack of Blades. Spacers are required between blades when stacking multiple blades.The longer bushing and bolt allow blades to be stacked together while maintaining proper alignment of Flange Bushing into Blade Shaft.

4.Align Flange Pin through the stack of blades into the Inner Flange.

5.Tighten the 5/8" Mounting Bolt to 125-175 ft. lbs. of torque.

B

A

Figure 14. Torque Flange Bolt

MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 27

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Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents Chassis & Dimensions Sideview MQ PS4030 SAW DimensionsMQ PS4030 SAW Specifications Blade Shaft AssemblyOil bath design, fully enclosed cast iron housing Automatic actuating parking brake Wheels Rear MQ PS4030 SAW Engine SpecificationsUncrated Weight Crated WeightTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistFor Your Safety and the Safety of Others Safety Message Alert SymbolsSafety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Rules for Safe Operation SafetyDo not operate or service this MQ PS4030 SAW Rules for Safe OperationAlways keep the work area well organized MQ PS4030 SAW Rules for Safe OperationDiamond Blade Safety Never transport the saw with the blade mounted Saw Lifting and Loading SafetyMQ PS4030 SAW Rules for Safe Operation Transporting Via truck/trailerEmergencies BatteryCase the battery liquid dilute Maintenance SafetyEngine FeaturesMQ PS4030 SAW Intended USE / Familiarization Intended UseMachine Safety Decals MQ PS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag MQ PS4030 SAW Serial TAG InformationLeftWater FlowValve Meters water supply MQ PS4030 SAW Controls and IndicatorsSocket Connector Use to plug in optional light Auxiliary SwitchMQ PS4030 SAW Components Oil Fill Cap Remove to add engine oil MQ PS4030 SAW Basic Engine InformationAccelerator system Oil in crankcaseEngine RPM / 2000 desired BS RPM = MQ PS4030 SAW Choosing Proper Blade SizeChoosing Proper Blade Size Ratio Blade RPM vs. Surface Feet Per Minute Sfpm MQ PS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used MQ PS4030 SAW Specific Tools / SAW BladesBlade Direction of Rotation Tightening Direction Right Side MQ PS4030 SAW Installing the BladeInstalling the Blade Align flange pin through the blade into the inner flangeStacking Blades for Wide Cuts MQ PS4030 SAW Installing the Blade125-175lbs.56.7-79.4Kgofweight 12 In .48 cm Lbs 56.7-79.4 KgBlade Guard MQ PS4030 SAW Blade GuardsBlade Guards 30 and Smaller MQ PS4030 SAW Blade GuardsMQ PS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup MQ PS4030 SAW BatteryDo not smoke while refueling MQ PS4030 SAW Fueling the SAWFueling the Saw Handle fuel safelyDraining theWater System MQ PS4030 SAW Pointer AdjustmentPointer Adjustment Cold Weather OperationTop View Setting the Depth IndicatorMQ PS4030 SAW RAISE-LOWER Controls Raise Lower ControlsSetting the Depth Stop Depth Control Knob Depth Indicator PointerMQ PS4030 SAW Bladeshaft Engage System MQ PS4030 SAW Operation Wheel Drive SystemStarting and Stoppingthe Engine MQ PS4030 SAW Operation Restarting After Running Out of FuelOperating Synopsis Avoid Injury MQ PS4030 SAW Loading and TransportingMaintenance MQ PS4030 SAW MaintenanceAir Cleaner Components MQ PS4030 SAW MaintenanceChanging Engine Oil And Filter Oil Filter 125 HoursEngine Oil Filter Filter Seal Engine Tune-Up Fuel Filter 200 HoursLubrication Prevent Crush InjuryBattery/Charging System Cooling SystemRefer to your engine manual for additional information Remove lower battery retainer, Item B, Figure MQ PS4030 SAW MaintenanceReplacing the Battery Remove rear access panelBelts and Pulleys To Stop Bladeshaft RotationTo Start Bladeshaft Rotation Blade Shaft Maintenance 16 Nut Tensioner Nut Adjustment NotchesRotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyMaximum Cut Depth Adjustment While adjustment of the DepthCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Hydraulic System Maintenance R Control AdjustmentAdjustment Nut Rod End Push-Pull Cable Neutral Safety SwitchHydraulic System Drains Hydraulic SystemSlurry Control Strip Remove the oil reservoir cap to speed oil drainingLong Term Storage Decommissioning Saw/ComponentsMQ PS4030 SAW Troubleshooting Symptom Possible Cause Solution MQ PS4030 SAW TroubleshootingBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts Your Local Dealer is United StatesMexico United Kingdom Canada Brazil