Multiquip PS403020, PS403030, PS403016 Blade Flange Puller Removing the Inner Blade Flange

Page 48

MQ PS4030 SAW — MAINTENANCE

3.Lock down the Wheel Mount Assembly Attachment Bolts when the appropriate alignment distance is set.

1

2

3

1.PivotAttachmentBolt

2.AdjustmentAttachmentBolts

3.AdjustmentScrew

Figure 54. Drive Wheel Alignment Bolt

Locations

Blade Flange Removal/Installation

Correct removal or installation of the Inner Blade Flange requires Flange Puller (p/n 18503) as shown in figure 55.

WARNING

If unfamilar with this operation seek assistance or training from someone that is familar with this operation. Because of the tapered fit between the Blade Flange and Blade Shaft, 5-10 tons of force is required to release the inner flange from the Blade Shaft. Both parts and tools can become dangerous projectiles if instructions are not followed properly.

4

2

5

 

13

1.Blade Flange

2.Horseshoe Puller Plate

3.Puller Plate

4.PerimeterBolt

5.Center Puller Bolt

Figure 55. Blade Flange Puller

Removing the Inner Blade Flange

1.With the Outer Blade Flange in place, loosen the Blade Mounting Bolt approximately 1/4".

WARNING

The Outer Flange MUST be in place to prevent the Puller assembly and Inner Flange from flying off when the taper breaks loose. Injury or equipment damage could otherwise result.

2.While the 3 perimeter bolts hold the two Puller Plates together, slide the Horseshoe Plate of the Flange Puller behind the (Shaft) side of the Inner Flange.

3.Tighten the center puller bolt to remove the Inner Flange from the Blade Shaft.

PAGE 48 — MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08)

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Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents MQ PS4030 SAW Dimensions Chassis & Dimensions SideviewMQ PS4030 SAW Specifications Blade Shaft AssemblyOil bath design, fully enclosed cast iron housing MQ PS4030 SAW Engine Specifications Uncrated WeightCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols For Your Safety and the Safety of OthersSafety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Safety Do not operate or service thisMQ PS4030 SAW Rules for Safe Operation Rules for Safe OperationMQ PS4030 SAW Rules for Safe Operation Always keep the work area well organizedDiamond Blade Safety Saw Lifting and Loading Safety MQ PS4030 SAW Rules for Safe OperationTransporting Via truck/trailer Never transport the saw with the blade mountedBattery Case the battery liquid diluteMaintenance Safety EmergenciesFeatures MQ PS4030 SAW Intended USE / FamiliarizationIntended Use EngineMQ PS4030 SAW Operation and Safety Decals Machine Safety DecalsMQ PS4030 SAW Serial TAG Information Serial Tag/Locations SerialTagMQ PS4030 SAW Controls and Indicators Socket Connector Use to plug in optional lightAuxiliary Switch LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components MQ PS4030 SAW Basic Engine Information Accelerator systemOil in crankcase Oil Fill Cap Remove to add engine oilMQ PS4030 SAW Choosing Proper Blade Size Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =MQ PS4030 SAW Choosing Proper Blade Size Blade RPM vs. Surface Feet Per Minute SfpmMQ PS4030 SAW Specific Tools / SAW Blades Specifictoolsto be UsedMQ PS4030 SAW Installing the Blade Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right SideMQ PS4030 SAW Installing the Blade 125-175lbs.56.7-79.4Kgofweight12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsMQ PS4030 SAW Blade Guards Blade GuardMQ PS4030 SAW Blade Guards Blade Guards 30 and SmallerInstalling the Flange Guard MQ PS4030 SAW Water Delivery SystemsMQ PS4030 SAW Battery Battery SetupMQ PS4030 SAW Fueling the SAW Fueling the SawHandle fuel safely Do not smoke while refuelingMQ PS4030 SAW Pointer Adjustment Pointer AdjustmentCold Weather Operation Draining theWater SystemSetting the Depth Indicator MQ PS4030 SAW RAISE-LOWER ControlsRaise Lower Controls Top ViewSetting the Depth Stop Depth Control Knob Depth Indicator PointerMQ PS4030 SAW Bladeshaft Engage System MQ PS4030 SAW Operation Wheel Drive SystemStarting and Stoppingthe Engine MQ PS4030 SAW Operation Restarting After Running Out of FuelOperating Synopsis MQ PS4030 SAW Loading and Transporting Avoid InjuryMQ PS4030 SAW Maintenance MaintenanceMQ PS4030 SAW Maintenance Air Cleaner ComponentsChanging Engine Oil And Filter Oil Filter 125 HoursEngine Oil Filter Filter Seal Fuel Filter 200 Hours LubricationPrevent Crush Injury Engine Tune-UpBattery/Charging System Cooling SystemRefer to your engine manual for additional information MQ PS4030 SAW Maintenance Replacing the BatteryRemove rear access panel Remove lower battery retainer, Item B, FigureBelts and Pulleys To Stop Bladeshaft RotationTo Start Bladeshaft Rotation Blade Shaft Maintenance 16 Nut Tensioner Nut Adjustment NotchesRotary BeltTensioner Blade Alignment Drive System AlignmentBlade Flange Puller Removing the Inner Blade Flange If the Inner Flange does not readily Blade Shaft Tolerance Inner Flange Inside FaceMaximum Cut Depth Adjustment While adjustment of the DepthCircuit Breakers PTO Drive Maintenance Raise-Lower SystemRaise-Lower System Troubleshooting R Control Adjustment Adjustment Nut Rod EndPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Hydraulic System DrainsRemove the oil reservoir cap to speed oil draining Long Term StorageDecommissioning Saw/Components Slurry Control StripMQ PS4030 SAW Troubleshooting MQ PS4030 SAW Troubleshooting Symptom Possible Cause SolutionBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts United States Mexico United KingdomCanada Brazil Your Local Dealer is