Multiquip PS403030, PS403020, PS403016, PS403026 If the Inner Flange does not readily

Page 49

MQ PS4030 SAW — MAINTENANCE

If the Inner Flange does not readily

NOTEbreak free from the tapered Blade Shaft while the center puller bolt is

tightened, lightly tap on the center puller bolt to allow the flange to break free from the shaft.

1.Mounting Bolt

2.Flange Bushing

3.Outer Flange

4.Dowel Pin

5.Inner Flange

6.Drive Key

7.Blade Shaft

Installing the Inner Blade Flange

1.Ensure that the tapered portion of the Blade Shaft and the Inner Blade Flange are clean and free of burrs or indentations. Clean and repair as necessary.

2.Ensure the Drive Key is in place.

3.Slide the Inner Flange onto the tapered portion of the Blade Shaft.

Figure 56. Inner Blade Flange Installation

6.Loosen the Mounting Bolt and remove the Outer Flange and Bushing.

7.Inspect the Inner Flange to ensure the proper seating of the tapered fit. The Inner Flange should be seated between

.030" and 0.0" (flush) to the end of the Blade Shaft. (See Figure 57)

CAUTION

DO NOT use lubricant of any kind. Lubricant prevents the tapered surface of the Flange and Shaft from mating properly.

4.Install the Outer Blade Flange, Flange Bushing, and Mounting Bolt.

5.Tighten with a 1/2" impact wrench to seat the tapered surfaces of the Inner Flange and Blade Shaft.

5

6

1

7

2 3

4

1

2

0.000” to 0.030”

3

4

1.Blade Shaft

2.Tolerance

3.Inner Flange Inside Face

4.Surface Area to be Checked For Runout While Rotating

Figure 57. Inner Flange Seating

8.Test to ensure that the Inner Flange does not wobble when rotated. Use a dial indicator on the face of the Flange. (Item 4 Figure 57.) Maximum tolerance is .002" runout on the face of the Flange when rotated.

MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 49

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Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents Chassis & Dimensions Sideview MQ PS4030 SAW DimensionsBlade Shaft Assembly MQ PS4030 SAW SpecificationsOil bath design, fully enclosed cast iron housing Uncrated Weight MQ PS4030 SAW Engine SpecificationsCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistFor Your Safety and the Safety of Others Safety Message Alert SymbolsAlways wear approved respiratory protection Safety Message Alert SymbolsAlways wear approved eye and hearing protection Do not operate or service this SafetyMQ PS4030 SAW Rules for Safe Operation Rules for Safe OperationAlways keep the work area well organized MQ PS4030 SAW Rules for Safe OperationDiamond Blade Safety MQ PS4030 SAW Rules for Safe Operation Saw Lifting and Loading SafetyTransporting Via truck/trailer Never transport the saw with the blade mountedCase the battery liquid dilute BatteryMaintenance Safety EmergenciesMQ PS4030 SAW Intended USE / Familiarization FeaturesIntended Use EngineMachine Safety Decals MQ PS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag MQ PS4030 SAW Serial TAG InformationSocket Connector Use to plug in optional light MQ PS4030 SAW Controls and IndicatorsAuxiliary Switch LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components Accelerator system MQ PS4030 SAW Basic Engine InformationOil in crankcase Oil Fill Cap Remove to add engine oilChoosing Proper Blade Size MQ PS4030 SAW Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =Blade RPM vs. Surface Feet Per Minute Sfpm MQ PS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used MQ PS4030 SAW Specific Tools / SAW BladesInstalling the Blade MQ PS4030 SAW Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right Side125-175lbs.56.7-79.4Kgofweight MQ PS4030 SAW Installing the Blade12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsBlade Guard MQ PS4030 SAW Blade GuardsBlade Guards 30 and Smaller MQ PS4030 SAW Blade GuardsMQ PS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup MQ PS4030 SAW BatteryFueling the Saw MQ PS4030 SAW Fueling the SAWHandle fuel safely Do not smoke while refuelingPointer Adjustment MQ PS4030 SAW Pointer AdjustmentCold Weather Operation Draining theWater SystemMQ PS4030 SAW RAISE-LOWER Controls Setting the Depth IndicatorRaise Lower Controls Top ViewDepth Control Knob Depth Indicator Pointer Setting the Depth StopMQ PS4030 SAW Bladeshaft Engage System Wheel Drive System MQ PS4030 SAW OperationStarting and Stoppingthe Engine Restarting After Running Out of Fuel MQ PS4030 SAW OperationOperating Synopsis Avoid Injury MQ PS4030 SAW Loading and TransportingMaintenance MQ PS4030 SAW MaintenanceAir Cleaner Components MQ PS4030 SAW MaintenanceOil Filter 125 Hours Changing Engine Oil And FilterEngine Oil Filter Filter Seal Lubrication Fuel Filter 200 HoursPrevent Crush Injury Engine Tune-UpCooling System Battery/Charging SystemRefer to your engine manual for additional information Replacing the Battery MQ PS4030 SAW MaintenanceRemove rear access panel Remove lower battery retainer, Item B, FigureTo Stop Bladeshaft Rotation Belts and PulleysTo Start Bladeshaft Rotation 16 Nut Tensioner Nut Adjustment Notches Blade Shaft MaintenanceRotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyWhile adjustment of the Depth Maximum Cut Depth AdjustmentCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Adjustment Nut Rod End R Control AdjustmentPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Drains Hydraulic SystemLong Term Storage Remove the oil reservoir cap to speed oil drainingDecommissioning Saw/Components Slurry Control StripMQ PS4030 SAW Troubleshooting Symptom Possible Cause Solution MQ PS4030 SAW TroubleshootingBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts Mexico United Kingdom United StatesCanada Brazil Your Local Dealer is