Multiquip PS403030, PS403020 MQ PS4030 SAW Troubleshooting, Symptom Possible Cause Solution

Page 57

MQ PS4030 SAW — TROUBLESHOOTING

TABLE 12. TROUBLESHOOTING (ENGINE, CONTINUED)

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

 

Clear air intake of dirt and debris.

 

Intake air restricted?

Replace air cleaner elements as

 

 

necessary.

 

 

 

"Weak in power" compression is proper

Improper fuel or contaminated fuel?

Flush fuel system if contaminated.

Refill with clean fuel of prescribed

and does not misfire.

 

quality.

 

 

 

 

 

 

Injection Line leaks?

Repair or replace lines.

 

 

 

 

Charge air line leaking?

Repair or replace line.

 

 

 

 

Water in fuel system?

Flush fuel system and replace with

 

correct type fuel.

 

 

"Weak in power" compression is proper

 

 

Ignition defective?

Replace ignition.

but misfires.

 

 

 

 

Damage, or worn Injector orifices?

Clean or replace injectors.

 

 

 

 

Wrong fuel type?

Flush fuel system, and replace with

 

correct type of fuel.

 

 

 

 

 

 

 

Clear air intake of dirt and debris.

 

Intake air restricted?

Replace air cleaner elements as

Engine overheats.

 

necessary.

 

 

 

Injection Valve defective?

Replace Injection valve.

 

 

 

 

Cooling fins dirty?

Clean cooling fins.

 

 

 

 

Oil level to low or too high?

Adjust oil to proper level.

 

 

 

 

Governor adjusted correctly?

Adjust governor.

 

 

 

Rotational speed fluctuates.

Governor spring defective or missing?

Replace governor spring.

 

 

 

Fuel flow restricted?

Check entire fuel system for leaks or

 

clogs.

 

 

 

 

 

 

Loose, damaged wiring?

Ensure tight, clean connections on

 

battery and starter.

 

 

Starter malfunction.

 

 

Battery insufficiently charged?

Recharge or replace battery.

 

 

 

 

 

Starter damaged or internally shorted?

Replace Starter.

 

 

 

MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 57

Image 57
Contents Models Page Silicosis Warning MQ PS4030 SAW Table of Contents Chassis & Dimensions Sideview MQ PS4030 SAW DimensionsMQ PS4030 SAW Specifications Blade Shaft AssemblyOil bath design, fully enclosed cast iron housing Uncrated Weight MQ PS4030 SAW Engine SpecificationsCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistFor Your Safety and the Safety of Others Safety Message Alert SymbolsSafety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Do not operate or service this SafetyMQ PS4030 SAW Rules for Safe Operation Rules for Safe OperationAlways keep the work area well organized MQ PS4030 SAW Rules for Safe OperationDiamond Blade Safety MQ PS4030 SAW Rules for Safe Operation Saw Lifting and Loading SafetyTransporting Via truck/trailer Never transport the saw with the blade mountedCase the battery liquid dilute BatteryMaintenance Safety EmergenciesMQ PS4030 SAW Intended USE / Familiarization FeaturesIntended Use EngineMachine Safety Decals MQ PS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag MQ PS4030 SAW Serial TAG InformationSocket Connector Use to plug in optional light MQ PS4030 SAW Controls and IndicatorsAuxiliary Switch LeftWater FlowValve Meters water supplyMQ PS4030 SAW Components Accelerator system MQ PS4030 SAW Basic Engine InformationOil in crankcase Oil Fill Cap Remove to add engine oilChoosing Proper Blade Size MQ PS4030 SAW Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =Blade RPM vs. Surface Feet Per Minute Sfpm MQ PS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used MQ PS4030 SAW Specific Tools / SAW BladesInstalling the Blade MQ PS4030 SAW Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right Side125-175lbs.56.7-79.4Kgofweight MQ PS4030 SAW Installing the Blade12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsBlade Guard MQ PS4030 SAW Blade GuardsBlade Guards 30 and Smaller MQ PS4030 SAW Blade GuardsMQ PS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup MQ PS4030 SAW BatteryFueling the Saw MQ PS4030 SAW Fueling the SAWHandle fuel safely Do not smoke while refuelingPointer Adjustment MQ PS4030 SAW Pointer AdjustmentCold Weather Operation Draining theWater SystemMQ PS4030 SAW RAISE-LOWER Controls Setting the Depth IndicatorRaise Lower Controls Top ViewSetting the Depth Stop Depth Control Knob Depth Indicator PointerMQ PS4030 SAW Bladeshaft Engage System MQ PS4030 SAW Operation Wheel Drive SystemStarting and Stoppingthe Engine MQ PS4030 SAW Operation Restarting After Running Out of FuelOperating Synopsis Avoid Injury MQ PS4030 SAW Loading and TransportingMaintenance MQ PS4030 SAW MaintenanceAir Cleaner Components MQ PS4030 SAW MaintenanceChanging Engine Oil And Filter Oil Filter 125 HoursEngine Oil Filter Filter Seal Lubrication Fuel Filter 200 HoursPrevent Crush Injury Engine Tune-UpBattery/Charging System Cooling SystemRefer to your engine manual for additional information Replacing the Battery MQ PS4030 SAW MaintenanceRemove rear access panel Remove lower battery retainer, Item B, FigureBelts and Pulleys To Stop Bladeshaft RotationTo Start Bladeshaft Rotation Blade Shaft Maintenance 16 Nut Tensioner Nut Adjustment NotchesRotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyMaximum Cut Depth Adjustment While adjustment of the DepthCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Adjustment Nut Rod End R Control AdjustmentPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Drains Hydraulic SystemLong Term Storage Remove the oil reservoir cap to speed oil drainingDecommissioning Saw/Components Slurry Control StripMQ PS4030 SAW Troubleshooting Symptom Possible Cause Solution MQ PS4030 SAW TroubleshootingBlade Troubleshooting Page MQ PS4030 SAW Wiring Diagram Terms and Conditions of Sale Parts Mexico United Kingdom United StatesCanada Brazil Your Local Dealer is