Generac Power Systems 005040-2 owner manual Manual Transfer START-UP Engine Governor Adjustments

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Section 3 - Operation

Guardian Liquid-cooled 25 kW Generator

 

Condition

System

Low

Low

High

Over

 

Over

Switch Position

 

 

 

Ready (Green)

Bat (Red)

Oil (Red)

Temp (Red)

Speed (Red)

 

Crank (Red)

Manual

Auto

Off

 

 

Generator Switch is

OFF

X

OFF

OFF

OFF

 

OFF

 

 

O

 

 

in the OFF Mode.

 

 

 

 

 

 

 

 

 

 

 

 

System Ready for

ON

X

OFF

OFF

OFF

 

OFF

 

O

 

 

 

Automatic Start

 

 

 

 

 

 

 

 

 

 

 

 

Generator Switch is

OFF

X

OFF

OFF

OFF

 

OFF

O

 

 

 

 

in the MANUAL Mode

 

 

 

 

 

 

 

 

 

 

 

 

Weekly Exerciser

X

Flashing

Flashing

Flashing

Flashing

 

Flashing

O

O

O

 

 

is not set

 

(-----------------------------------

1 sec rate

---------------------------------------

)

 

 

 

 

 

Battery Voltage <12V

X

ON

 

 

 

 

 

O

O

O

 

 

for >1 minute

 

(Non-latching)

 

 

 

 

 

 

 

 

 

 

Battery Voltage <6V

X

ON

 

 

 

 

 

O

O

 

 

 

Unit Shutdown due

OFF

X

ON

 

 

 

 

O

O

 

 

 

to Low Oil Pressure

 

 

 

 

 

 

 

 

 

 

 

 

Unit Shutdown due

OFF

X

 

ON

 

 

 

O

O

 

 

 

to High Temperature

 

 

 

 

 

 

 

 

 

 

 

 

Unit Shutdown due

OFF

X

 

 

ON

 

 

O

O

 

 

 

to Engine Overspeed

 

 

 

 

 

 

 

 

 

 

 

 

Unit Failed to Start

OFF

X

 

 

 

 

ON

O

O

 

 

 

during it’s Crank Cycle

 

 

 

 

 

 

 

 

 

 

 

 

Utility Voltage is

Flashing

X

 

 

 

 

 

O

O

 

 

 

<45% of Nominal

1 sec rate

 

 

 

 

 

 

 

 

 

 

 

Engine Speed Signal Fault

OFF

X

 

 

Flashing

 

 

O

O

 

 

 

Control Board is

OFF

X

The five RED LED’s will turn on one at a time

 

O

O

O

 

 

in GTS Mode

 

 

 

 

 

 

 

 

 

 

 

X = indicates that the LED can be ON or OFF depending on the operating conditions.

‹3.2.6 SYSTEM READY LED

The System Ready LED (green) has two main pro- poses. First, the LED will be ON when the AUTO/OFF/MANUAL switch is in the AUTO position, utility is present, and there are no system alarms. This ON state indicates the system is fully ready for automatic operation.

The system ready LED will be OFF when the switch is in the manual or OFF positions.

The system ready LED is also used to indicate the presence of utility sensing at the PCB when the switch is either in the AUTO or MANUAL modes. The LED will flash at the rate of 1/2 second on, 1/2 second off if the utility sensing level is below the transfer back threshold.

This secondary function is only available with dip switch two in the OFF position (ATS - automatic transfer switch application).

14 Generac® Power Systems, Inc.

3.3MANUAL TRANSFER AND

START-UP

To transfer electrical loads to the Standby (EMER- GENCY) power source side and start the engine man- ually, refer to the Owner’s Manual of the particular transfer switch.

3.4ENGINE GOVERNOR

ADJUSTMENTS

Engine speed governing is also controlled by the engine control board. The engine governor has been set by the factory during final testing of the generator and should not be adjusted.

If, however, adjustments are necessary, the following procedure should be followed (Figure 3.2 and Section 3.8):

1.Move dip switch 8 to the test mode (OFF posi- tion).

2.Set all three potentiometers (pots) fully counter- clockwise.

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Contents This manual should remain with the unit Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Fire Hazards ‹ Standards IndexTransfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking SpecificationsLifting the Generator Engine OIL Recommendations Fuel Consumption‹ 1.10.2 Generator Coolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards Basic Standby Electric System Generator LocationGenerator Mounting Support Emergency Circuit Isolation MethodUsing AN Engineered GTS Transfer Switch Total Circuit Isolation MethodGenerator AC Neutral Connections Grounding the Generator Preparation Before START-UP Battery Installation ‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch ‹ 3.2.2 Fault Indicator Leds ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Automatic OperationRetransfer and Shutdown Control Board DIP Switch Settings Exhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.8 Check FAN Belt‹ 4.8.9 Inspect Engine Governor ‹ 4.8.10 Changing Engine OILMiscellaneous Maintenance ‹ 4.9.1 Cleaning the Generator‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Hold Down Battery 2.5L Ford Battery Post Cover BlackBattery Post Cover RED Boot Battery CablePanel for Access Assy Wire 14AWG 7.5 #0 GRN/YEL Assembly Cover AccessCover Access GEN Roof ACO & STD Encl 2.5L54 36 Assy 2A 12V UL Battery Switch ROC Dpst 125V SPDAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordSupport Radiator 2.5L AL TAL RADIATOR, 2.5L FordHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule