Generac Power Systems 005040-2 Fuel Consumption, Engine OIL Recommendations, ‹ 1.10.2 Generator

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Section 1 — General Information

Guardian Liquid-cooled 25 kW Generator

‹ 1.10.2 GENERATOR

3. Remove the brass hose fitting from the outlet port

 

(Port 1) of the demand regulator.

 

 

 

Single-phase

 

 

Model

005040-2

 

 

Rated Max. Cont.

*25

 

 

AC Power Output (kW)

 

 

 

Rated voltage (volts)

120/240

 

 

No. of Rotor Poles

4

 

 

Driven Speed of Rotor

1800

 

 

Rotor Excitation System

Direct excited brush type

 

 

Type of Stator

4 Wire

 

 

Rotor/Stator Insulation

Class F/H

 

*Rated power of generator is subject to and limited by such factors as ambient temperature, altitude, engine condition, and other factors. Engine power will decrease about 3.5% for each 1000 feet above sea level and will decrease an additional 1% for each 10°F above 60°F. Maximum output power of the generator is limited by maximum engine power.

1.11 FUEL CONSUMPTION

25 kW Models

 

Using Natural Gas

........................................441 cu. ft. per hour

Using LP Gas

175 cubic ft.(4.8 gal.) per hour

4.Remove pipe plug from Port 2.

5.Install brass hose fitting into Port 2.

6.Install pipe plug into Port 1.

7.Connect carburetor gas hose to brass fitting.

8.Tighten all clamps and plugs.

9.Make sure fuel supply is of the proper pressure and type for configuration.

10.Move dip switch position 4 on the control board to the off position (LP vapor, see Figure 3.2 and Section 3.8).

11.Reverse the procedure to convert back to natural gas.

Figure 1.8 — Reconfigure the Fuel System

 

Port 1

 

Port 2

 

FUEL HOSE

FUEL HOSE

 

PLUG

BRASS HOSE

BRASS HOSE

PLUG

FITTING

FITTING

 

 

OUT

OUT

 

 

PORT 1

PORT 2

 

FUEL INLET

Fuel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges.

Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column (0.4 to 0.5 psi) at all load ranges.

NOTE:

Fuel consumption is given at rated maximum con- tinuous power output when using natural gas rated at 1000 Btu per cubic foot; or LP gas rated 2520 Btu per cubic foot. Actual fuel consumption obtained may vary depending on such variables as applied load, ambient temperature, engine condi- tions and other environmental factors.

NG FUEL SYSTEM

LP FUEL SYSTEM

NOTE:

Port 1 is for NG only and Port 2 is for LP vapor only. No provision for dual fuel has been made.

DANGER

Serious injury or damage may occur if not con-

!figured properly. Please consult an authorized Generac Service Dealer with any questions.

1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR

NOTE:

All models are configured for natural gas from the factory.

To reconfigure the fuel system from NG to LP vapor, follow these steps:

1.Turn the main gas supply off.

2.Remove the carburetor fuel hose from the outlet port (Port 1) of the demand regulator (Figure 1.8).

1.13 ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE, SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

 

Temperature

Oil Grade (Recommended)

 

 

Above 80° F (27° C)

SAE 30W or 15W-40

 

 

32° to 80° F (-1° to 27° C)

SAE 20W-20 or 15W-40

 

 

Below 32° F (0° C)

SAE 10W or 15W-40

 

Generac® Power Systems, Inc. 7

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Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingLifting the Generator Fuel Consumption Engine OIL Recommendations‹ 1.10.2 Generator Before Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Generator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTotal Circuit Isolation Method Using AN Engineered GTS Transfer SwitchGenerator AC Neutral Connections Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.5 SET Exercise Time Switch Control Console Components‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleRetransfer and Shutdown Control Board DIP Switch Settings Intake Manifold Procedure Exhaust Manifold ProcedureCylinder Head Procedure Cooling SystemChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.8 Check FAN Belt ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.9 Inspect Engine Governor ‹ 4.8.10 Changing Engine OIL‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access Assembly Cover Access Assy Wire 14AWG 7.5 #0 GRN/YELCover Access GEN Roof ACO & STD Encl 2.5L54 36 Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule