Generac Power Systems 005040-2 Engine 2.5L Ford, STARTER, 12 Volt, NUT HEX M10-1.5 G8 YEL CHR

Page 45

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator

Engine — Drawing No. 0E9918-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9909

REF

ENGINE 2.5L FORD

35

0E9930

1

HEAT SHIELD, EXHAUST MANIFOLD

2

0E9739

1

PULLEY, 2.5L FORD WATER PUMP

36

049821

3

SCREW SHC M8-1.25 X 30 G12.9

3

049814

8

SCREW HHC M10-1.5 X 25 G8.8

37

0E9747

1

STARTER, 12 VOLT

4

0F0001

1

CLUTCH, COOLING FAN 2.5L FORD

38

043116

5

SCREW HHC M6-1.0 X 12 G8.8

5

0D3488B

1

SERPENTINE BELT - 40.85" LENGTH

39

022473

6

WASHER FLAT 1/4-M6 ZINC

6

0A8584

1

SWITCH,OIL PRESSURE,10PSI,2POL

40

045772

2

NUT HEX M10-1.5 G8 YEL CHR

7

0E0561

1

ASSY WATER LEVEL SENSOR C/E

41

064416

2

SCREW HHC M10-1.5 X 45 G8.8

 

 

 

PL

42

0F0252

1

SPRING BUSHING

8

0A6751

1

SW-TMP 245DEG 3/8NPT

43

0E9868

1

ALTERNATOR, D.C

9

035579

1

BUSHING REDUCER 1/4 TO 1/8

44

0F0035

1

BRKT,D.C. ALTERNATOR(MACHINED)

10

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

45

026082

1

SCREW HHC 3/8-16 X 2-1/4 G5

11

0E9611

1

MANIFOLD, INTAKE (MACHINED)

46

0E9928

1

TENSIONER, D.C. ALTERNATOR

 

 

 

(STEPPER MOTOR)

47

0F0383

1

HOSE,2.5L FORD COOLANT BY-

 

0E9611A

1

MANIFOLD INTAKE MACH BOSCH32

 

 

 

 

PASS

 

 

 

(BOSCH GOV.) (NOT SHOWN)

48

057823

2

CLAMP HOSE #10 .56-1.06

12

0E9681

1

GASKET, 2.5L FORD INTAKE MAN.

49

0E9737

1

LOWER HOSE ADAPTER,2.5L FORD

13

039253

4

SCREW HHC M8-1.25 X 20 G8.8

50

0F0393

1

O-RING 1-3/16 X 1-7/16 X 1/8

14

097962

4

SCREW SHC M6-1.0 X 25 G12.9 ZP

51

045757

2

SCREW HHC M6-1.0 X 25 G8.8

15

022145

8

WASHER FLAT 5/16-M8 ZINC

52

069860C

1

HOSE OIL DRAIN ASSY 21"

16

022097

11

WASHER LOCK M6-1/4

53

048031J

REF

HOSE CLAMP BAND 5/8"

17

022129

16

WASHER LOCK M8-5/16

54

055596

1

BARBED STR 3/8NPT X 3/8

18

043107

11

SCREW HHC M8-1.25 X 25 G8.8

55

077456

1

ADAPTER M12-1.75 3/8NPT

19

022131

19

WASHER FLAT 3/8-M10 ZINC

56

052677

1

WASHER NYLON .50 X .87 X .06

20

046526

22

WASHER LOCK M10

57

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

21

052625

2

SCREW SHC M10-1.5 X 35 G12.9

58

0E9738A

1

DIPSTICK TUBE, 2.5L FORD

22

0E9708

2

ENGINE FOOT, 2.5L FORD

59

0F1132

1

COVER, R/H SIDE ENGINE

23

0E9738

1

DIPSTICK, 2.5L FORD

 

 

 

 

ADAPTOR

24

0E9929

1

BRACKET, DIPSTICK TUBE

60

0F1133

1

COVER, L/H SIDE ENGINE ADAPTOR

25

0F0230

1

FAN 16" COOLING

61*

059355

8

SCREW SHC M10-1.50 X 50 G12.9

26

0E9834

1

HARNESS, 2.5L FORD ENGINE (NOT

62

076749

1

TANK COOLANT RECOVERY

 

 

 

SHOWN)

63

029032

1

HOSE 9/32 ID (39"LG)

 

0E9834A

1

HARNESS,2.5L FORD (BOSCH GOV.)

64

0F1433

1

BRACKET,2.5L FORD WATER

 

 

 

(NOT SHOWN)

 

 

 

 

BOTTLE

27

0D5417

6

SCREW HHC M10-1.0 X 25 G10.9

65

070007

3

WASHER FLAT M6 SS

28

0E5048B

1

FLEXPLATE 2.5L FORD

66

070005

3

WASHER LOCK M6 SS

29

0E9655

1

ADAPT CASTING MACH 2.5L FORD

67

080826

3

SCREW HHC M6-1.0 X 12 SS

30

057192

4

SCREW SHC M10-1.5 X 30 G12.9

68

045771

1

NUT HEX M8-1.25 G8 YEL CHR

31

060619

2

SCREW SHC M10-1.50 X 40 G12.9

69

048031C

2

CLAMP HOSE BAND 1/4

32

0E8940

1

SPACER FLEXPLATE HSB

 

 

 

 

 

33

0E9680

1

GASKET, 2.5L FORD EXHAUST MAN.

 

* NOTE: TORQUE TO 44 FT/LBS.

 

34

0E9609

1

MANIFOLD, EXHAUST ( MACHINED)

 

 

 

 

 

Generac® Power Systems, Inc. 43

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Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingLifting the Generator Fuel Consumption Engine OIL Recommendations‹ 1.10.2 Generator Before Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Generator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTotal Circuit Isolation Method Using AN Engineered GTS Transfer SwitchGenerator AC Neutral Connections Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.5 SET Exercise Time Switch Control Console Components‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleRetransfer and Shutdown Control Board DIP Switch Settings Intake Manifold Procedure Exhaust Manifold ProcedureCylinder Head Procedure Cooling SystemChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.8 Check FAN Belt ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.9 Inspect Engine Governor ‹ 4.8.10 Changing Engine OIL‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access Assembly Cover Access Assy Wire 14AWG 7.5 #0 GRN/YELCover Access GEN Roof ACO & STD Encl 2.5L54 36 Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule
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