Generac Power Systems 005040-2 Roof ACO & STD Encl 2.5L, Duct Discharge MID 2.5L, Brace Side 1.5L

Page 39

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

Enclosure — Drawing No. 0E9720-J

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0E9768 (A)

1

ROOF ACO & STD ENCL 2.5L

 

2

0E9862 (A)

1

DUCT DISCHARGE MID 2.5L

 

3

0E9769 (A)

1

SUPPORT RADIATOR 2.5L FORD

 

4

0D8660 (A)

2

BRACE SIDE 1.5L

 

5

0A7568 (A)

2

DOORWELDMENT

 

6

0E9771 (A)

1

CORNER POST REAR RH SIDE 2.5L

 

7

0E9773 (A)

1

DOOR REAR ENCL 2.5L FD

 

8

0E9772

1

BRACE REAR 2.5L FORD

 

9

0E9770 (A)

1

CORNER POST REAR LH SIDE 2.5L

 

10 *

067042

2

LATCH & CAM

 

11

0C2454

34

SCREW TH-FRM M6-1 X 16 N WA Z/JS

 

12

033530

3

SCREW PHM #10-32 X 5/8 ZINC

 

13

051716

3

NUT HEX M5-0.8 G8 YEL CHR

 

14

022152

3

WASHER LOCK #10

 

15

0912970063

3

ASSY WIRE 14AWG 7.5 #0 GRN/YEL

 

16

023762

3

WASHER SHAKEPROOF EXT #10 STL

 

17

0912970064

3

ASSY WIRE 14AWG 7.5 #0 GRN/YEL

 

18

022264

6

WASHER LOCK #8-M4

 

19

067035

6

SCREW PPHM #8-32 X 5/16

 

20

022127

1

NUT HEX 1/4-20 STEEL

 

21

0C2634A

1

ASSEMBLY COVER ACCESS

 

22

022473

1

WASHER FLAT 1/4 ZINC

 

23

022097

1

WASHER LOCK M6-1/4

 

24

0D2023

2

GASKET CLIP-ON SELF GRIPPING (89" LG)

 

25 **

0F3390

1

LATCH AND CAM

 

26

037337

6

NUT HEX JAM 3/8-24 SS

 

27

0E0072G

2

ACSTC INSLTN 1.5L RR CRNR TOP

 

28

0E0072J

2

ACSTC INSLTN 1.5L RR CRNR BOTTOM

 

29

0E0072L

2

ACSTC INSLTN 1.5L SIDE BRC PNL

 

30

0E0072M

2

ACSTC INSLTN 1.5L SIDE DR PNL

 

31

0D2023

1

TRIM VINYL SELF GRIPPING (80" LG)

 

33

0E0072Q

2

ACSTC INSLTN 1.5L RAD SUPPORT

 

34

0E0072S

1

ACSTC INSLTN 2.5L ROOF

 

35

0E0072T

2

ACSTC INSLTN 2.5L DUCT L & RH SD

 

36

0E0072U

1

INSUL ACO 2.5L EXH ROOF PANEL

 

37

0E0072V

2

ACSTC INSLTN 2.5L DUCT FRNT SD

 

38

0E0072W

1

ACSTC INSLTN 2.5L REAR DOOR

 

39

0E0072X

2

ACSTC INSLTN 2.5 RR CRNR PNL S

 

40

0E9861 (A)

1

DUCT DISCHARGE RH SIDE 2.5L

 

41

0E9860 (A)

1

DUCT DISCHARGE LH SIDE 2.5L

 

42 ***

0F1563

1

O-RING 5.737 X 5.943

 

43 ***

0C2634

1

COVER ACCESS GEN 2000

 

44 **

077992

20

NUT HEX LOCK M6-1.0 SS NY INS

OPTIONAL COMPARTMENT MATERIALS:

ALL P/N'S WITH AN "A" SUFFIX INDICATE ALUMINUM MATERIAL OPTION.

*THE KEY FOR THIS LOCK IS P/N 067042A.

**ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 11 THREAD FORMING FASTENER AND ITEM 44 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER.

***NOTE: I/N'S 42 & 43 PART OF I/N 21.

Generac® Power Systems, Inc. 37

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Contents This manual should remain with the unit Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchSpecifications UnpackingLifting the Generator Fuel Consumption Engine OIL Recommendations‹ 1.10.2 Generator Before Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Emergency Circuit Isolation Method Basic Standby Electric SystemGenerator Location Generator Mounting SupportGrounding the Generator Using AN Engineered GTS Transfer SwitchTotal Circuit Isolation Method Generator AC Neutral ConnectionsBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator Leds‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time Switch‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleRetransfer and Shutdown Control Board DIP Switch Settings Cooling System Exhaust Manifold ProcedureIntake Manifold Procedure Cylinder Head ProcedureChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.10 Changing Engine OIL ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.8 Check FAN Belt ‹ 4.8.9 Inspect Engine Governor‹ 4.9.4 Battery Replacement Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELAssembly Cover Access Cover Access GEN54 36 Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse HolderGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units NUT HEX M10-1.5 G8 YEL CHR Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltTo Engine Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule
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