Generac Power Systems 005040-2 owner manual Generator Fuel System, Engine Protective Devices

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Section 1 - General Information

Guardian Liquid-cooled 25 kW Generator

1.6 GENERATOR FUEL SYSTEM

‹ 1.7.1 LOW OIL PRESSURE SWITCH

This unit has been factory tested and adjusted using a natural gas fuel system. If propane (LP) gas is pre- ferred, refer to Section 1.12, Reconfiguring the Fuel System for LP Vapor.

Fuel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges.

Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column (0.4 to 0.5 psi) at all load ranges.

NOTE:

A separate gas line and regulator may be needed to assure proper gas pressure to the generator. Improper gas pressure can cause hard starting and affect engine durability.

Gaseous fuels such as natural and LP (propane)

!gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explo- sion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

1.7ENGINE PROTECTIVE DEVICES

The engine has several safety switches which cause the engine to automatically shut down under the fol- lowing conditions: low oil pressure, high coolant tem- perature, engine overspeed, low coolant level or over- crank (Figure 1.3).

Figure 1.3 - Engine Protective Devices

This switch is normally-closed (N.C.) but is held open by engine oil pressure during engine running. Should operating oil pressure drop below about 8-10 psi (55-68 kPa), the switch contacts close and the engine shuts down automatically (Figure 1.4).

Figure 1.4 - Low Oil Pressure Switch

‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH

Normally open (N.O.) thermostatic switch has sens- ing tip which is immersed in captive coolant. Should coolant temperature exceed about 230°F (110°C), the switch contacts close, which causes the engine to shut down automatically (Figure 1.5).

Figure 1.5- High Coolant Temperature Switch

‹1.7.3 LOW COOLANT LEVEL SWITCH

Should engine coolant level drop below the level of the high coolant temperature switch, it is possible for the engine to overheat without automatic shutdown. To prevent such overheating without automatic shut down, the engine has a low coolant level sensor. If the engine coolant drops too low, the engine automatical- ly shuts down (Figure 1.6 on page 6).

Generac® Power Systems, Inc. 5

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Contents This manual should remain with the unit Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsLifting the Generator Engine OIL Recommendations Fuel Consumption‹ 1.10.2 Generator Coolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards Emergency Circuit Isolation Method Basic Standby Electric SystemGenerator Location Generator Mounting SupportGrounding the Generator Using AN Engineered GTS Transfer SwitchTotal Circuit Isolation Method Generator AC Neutral ConnectionsPreparation Before START-UP Battery Installation‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator Leds‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time Switch‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsWeekly Exercise Cycle Automatic OperationRetransfer and Shutdown Control Board DIP Switch Settings Cooling System Exhaust Manifold ProcedureIntake Manifold Procedure Cylinder Head ProcedureChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.10 Changing Engine OIL ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.8 Check FAN Belt ‹ 4.8.9 Inspect Engine Governor‹ 4.9.4 Battery Replacement Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELAssembly Cover Access Cover Access GEN54 36 Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse HolderGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units NUT HEX M10-1.5 G8 YEL CHR Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltTo Engine Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule