Generac Power Systems 005040-2 Screw Hhtt M5-0.8 X 12 BP, Assy 2A 12V UL Battery, Charger, Stl

Page 41

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator Control Panel — Drawing No. 0E9719-G

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C2267

16

SCREW HHTT M5-0.8 X 12 BP

3

0D5070A

1

ASSY 2A 12V UL BATTERY

 

 

 

CHARGER

4

0D8671

1

HINGE CONTINUOUS 1.5L CTRL PNL

5

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

6

0E6875A

2

RELAY 12VDC C FORM W/DIODE

7

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

8

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

9

0E9934

1

CTRL PNL BACK & BOTTOM 2.5L

10

0E9935

1

CTRL PNL LH SIDE 2.5L FORD

11

0E9936

1

CTRL PNL RH SIDE 2.5L FORD

12

0E9937

1

CTRL PNL TOP 2.5L FORD

13

0E9938

1

CTRL PNL FRONT 2.5L FORD

14

023897

19

WASHER FLAT #10 ZINC

15

036261

4

RIVET POP .125 X .275 AL

16

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

17

057073

1

JUNCTION BLOCK 3/8-16

18

067680

1

ASSY VOLTAGE REGULATOR 60HZ

19

082573

1

SWITCH ROC DPST 125V SPD

20

0C3910

1

TRANSFORMER 240/16V 1VA & 56VA

21

029673

1

DIO BRIDGE 25A 600V

22

034616

1

FITTING STRAIGHT 3/4

23

0E2514

1

FITTING CONDUIT STR 1-1/2"

24

0F0581

1

BRACKET FUSE HOLDER 2.5L FORD

25

040213

2

PCB SUPPORT SNAP-IN 1/4"

26

0F0558

1

BRACKET PCB SUPPORT 2.5L FORD

27

0F0598

1

DECAL FUSES 2.5L CNTRL PANEL

28

0F0599

1

DECAL TB1 2.5L CONTROL PANEL

29

0F0600

1

DECAL ICT 2.5L CONTROL PANEL

30

054199

1

DECAL DANGER HIGH VOLTAGE

31

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

32

0F0653

1

DECAL CONTROL HSB 2.5L FORD

33

022097

3

WASHER LOCK M6-1/4

34

0C2212

13

SCREW PHTT M4-0.7 X 16 ZYC

35

022264

22

WASHER LOCK #8-M4

36

0C2265

7

SCREW PHTT M4-0.7 X 12 ZYC

37

023965

2

SCREW RHM #8-32 X 3/8

38

039782

1

BRKT MTG CB BQ

ITEM

PART NO.

QTY.

DESCRIPTION

39

0A2077

1

CB 0125A 2P 240V S BQ2 LL

40

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

41

0A8955

2

SCREW PHM M6-1.0 X 20MM

42

022152

3

WASHER LOCK #10

43

051716

2

NUT HEX M5-0.8 G8 YEL CHR

44

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

STL

45

033121

1

SCREW HHC #10-32 X 1/2

46

026850

1

WASHER SHAKEPROOF EXT 1/4

 

 

 

STL

47

0912970087

1

ASSY WIRE 14AWG 16" #0 GRN/YEL

48

022158

1

NUT HEX #10-32 STEEL

49

0E7403C

1

FUSE ATO TYPE 15 AMP (BLUE)

50

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

51

0F0526

1

HARN CTRL PNL 2.5L FD (NOT

 

 

 

SHOWN)

52

0A2115

2

WASHER NYLON .257

53

022473

2

WASHER FLAT 1/4-M6 ZINC

54

038150

5

WASHER FLAT #8 ZINC

55

0C2428

2

SCREW PHTT #6-32 X 1/2 ZYC

56

022155

2

WASHER LOCK #6

57 *

052619

2

SCREW HHC M5-0.8 X 20 G8.8

58 *

023897

4

WASHER FLAT #10 ZINC

59 *

049226

2

WASHER LOCK M5

60 *

051716

2

NUT HEX M5-0.8 G8 YEL CHR

61 **

046357

REF

BLOCK TERM 20A 6 X 6 X 1100V

62 **

047822

REF

BLOCK TERM 20A 7 X 6 X 1100V

63 **

0F1467

REF

ASSY WIRE FUSE HOLDER

64 **

0E6881

REF

SOCKET RELAY

65

0A9457

1

DECAL NEUTRAL

66

054199

1

DECAL DANGER HIGH VOLTAGE

67

064733

2

RES MTG BRACKET

68

048352

1

RES 5R 5% 25W

69

0F6146

1

HANG TAG 2 WIRE START (NOT

 

 

 

SHOWN)

*NOT SHOWN. HARDWARE FOR ATTACHING WIRES TO I/N 39.

**PART OF I/N 51, P/N 0F0526 CONTROL PANEL HARNESS.

Generac® Power Systems, Inc. 39

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Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator SpecificationsUnpacking ‹ 1.10.2 Generator Fuel ConsumptionEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Before InstallationCoolant Recommendations Generator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTotal Circuit Isolation Method Using AN Engineered GTS Transfer SwitchGenerator AC Neutral Connections Grounding the Generator‹ 2.10.1 Vented Batteries Battery InstallationPreparation Before START-UP Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.5 SET Exercise Time Switch Control Console Components‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Control Board DIP Switch Settings Intake Manifold Procedure Exhaust Manifold ProcedureCylinder Head Procedure Cooling SystemChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.8 Check FAN Belt ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.9 Inspect Engine Governor ‹ 4.8.10 Changing Engine OIL‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access Assembly Cover Access Assy Wire 14AWG 7.5 #0 GRN/YELCover Access GEN Roof ACO & STD Encl 2.5L54 36 Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule
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