Generac Power Systems 005040-2 owner manual Ctrl PNL TOP 2.5L Ford STL

Page 43

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator

Control Panel — Drawing No. 0F1378-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C2267

16

SCREW HHTT M5-0.8 X 12 BP

37

023965

2

SCREW RHM #8-32 X 3/8

2

064733

2

RES MTG BRACKET

38

039782

1

BRKT MTG CB BQ

3

0D5070A

1

ASSY 2A 12V UL BATTERY

39

0D5544

1

CB 0100A 2P 240V S BQ2 LL (20KW)

 

 

 

CHARGER

 

 

0D5541

1

CB 0070A 2P 240V S BQ2 LL (15KW)

4

0D8671

1

HINGE CONTINUOUS 1.5L CTRL PNL

40

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

5

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

41

0A8955

2

SCREW PHM M6-1.0 X 20MM

6

0E6875A

2

RELAY 12VDC C FORM W/DIODE

42

022152

3

WASHER LOCK #10

7

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

43

051716

2

NUT HEX M5-0.8 G8 YEL CHR

8

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

44

023762

1

WASHER SHAKEPROOF EXT #10

9

0E9934

1

CTRL PNL BACK & BOTTOM 2.5L

 

 

 

 

STL

10

0E9935

1

CTRL PNL LH SIDE 2.5L FORD

45

033121

1

SCREW HHC #10-32 X 1/2

11

0E9936

1

CTRL PNL RH SIDE 2.5L FORD

46

026850

1

WASHER SHAKEPROOF EXT 1/4

12

0E9937

1

CTRL PNL TOP 2.5L FORD

 

 

 

 

STL

13

0E9938

1

CTRL PNL FRONT 2.5L FORD

47

0912970087

1

ASSY WIRE 14AWG 16" #0 GRN/YEL

14

023897

19

WASHER FLAT #10 ZINC

48

022158

1

NUT HEX #10-32 STEEL

15

036261

4

RIVET POP .125 X .275 AL

49

0E7403C

1

FUSE ATO TYPE 15 AMP (BLUE)

16

048468

1

CIRCT BRK 8 X 1 ETA 46-500-P

50

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

17

057073

1

JUNCTION BLOCK 3/8-16

51

0F0526A

1

HARN CTRL PNL 2.5L FD (NOT

18

067680

1

ASSY VOLTAGE REGULATOR 60HZ

 

 

 

 

SHOWN)

19

082573

1

SWITCH ROC DPST 125V SPD

52

0A2115

2

WASHER NYLON .257

20

0C3910

1

TRANSFORMER 240/16V 1VA & 56VA

53

022473

2

WASHER FLAT 1/4-M6 ZINC

21

029673

1

DIO BRIDGE 25A 600V

54

048352

1

RES 5R 5% 25W

22

034616

1

FITTING STRAIGHT 3/4

55 *

046357

REF

BLOCK TERM 20A 6 X 6 X 1100V

23

0E2514

1

FITTING CONDUIT STR 1-1/2"

56 *

047822

REF

BLOCK TERM 20A 7 X 6 X 1100V

24

0F0581

1

BRACKET FUSE HOLDER 2.5L FORD

57 *

0F1467

REF

ASSY WIRE FUSE HOLDER

25

040213

2

PCB SUPPORT SNAP-IN 1/4"

58 *

0E6881

REF

SOCKET RELAY

26

0F0558

1

BRACKET PCB SUPPORT 2.5L FORD

59 **

049226

2

WASHER LOCK M5

27

0F0598

1

DECAL FUSES 2.5L CNTRL PANEL

60 **

051716

2

NUT HEX M5-0.8 G8 YEL CHR

28

0F0599

1

DECAL TB1 2.5L CONTROL PANEL

61 **

052619

2

SCREW HHC M5-0.8 X 20 G8.8

29

0F0600

1

DECAL ICT 2.5L CONTROL PANEL

62 **

023897

4

WASHER FLAT #10 ZINC

30

054199

1

DECAL DANGER HIGH VOLTAGE

63

054199

1

DECAL DANGER HIGH VOLTAGE

31

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

64

0F6146

1

HANG TAG 2 WIRE START (NOT

32

0F0653

1

DECAL CONTROL HSB 2.5L FORD

 

 

 

 

SHOWN)

33

022097

3

WASHER LOCK M6-1/4

 

 

 

 

 

34

0C2212

9

SCREW PHTT M4-0.7 X 16 ZYC

 

* PART OF I/N 51, P/N 0F0526A CONTROL PANEL HARNESS.

35

022264

22

WASHER LOCK #8-M4

 

** NOT SHOWN. HARDWARE FOR ATTACHING WIRES TO I/N 39.

36

0C2265

13

SCREW PHTT M4-0.7 X 12 ZYC

 

 

 

 

 

Generac® Power Systems, Inc. 41

Image 43
Contents This manual should remain with the unit Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsLifting the Generator Engine OIL Recommendations Fuel Consumption‹ 1.10.2 Generator Coolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards Emergency Circuit Isolation Method Basic Standby Electric SystemGenerator Location Generator Mounting SupportGrounding the Generator Using AN Engineered GTS Transfer SwitchTotal Circuit Isolation Method Generator AC Neutral ConnectionsPreparation Before START-UP Battery Installation‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator Leds‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time Switch‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsWeekly Exercise Cycle Automatic OperationRetransfer and Shutdown Control Board DIP Switch Settings Cooling System Exhaust Manifold ProcedureIntake Manifold Procedure Cylinder Head ProcedureChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.8.10 Changing Engine OIL ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.8 Check FAN Belt ‹ 4.8.9 Inspect Engine Governor‹ 4.9.4 Battery Replacement Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELAssembly Cover Access Cover Access GEN54 36 Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse HolderGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units NUT HEX M10-1.5 G8 YEL CHR Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltTo Engine Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule