Generac Power Systems 005040-2 Pipe Muffler OUT, Pipe Exhaust 2.5L Ford, Muffler 2.5L Ford

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Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator

Muffler — Drawing No. 0F2930-B

1

 

5

4

24

 

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6

 

 

 

 

 

11

 

 

 

 

 

 

3

 

13

 

 

 

 

15

17

 

 

 

 

 

 

 

20

 

 

 

 

20

 

 

12

 

19

 

 

 

 

11

 

 

20

 

 

 

 

 

5

4

 

6

18

 

 

 

 

 

 

 

6 7

 

 

 

 

 

15 14

16

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

10

 

 

 

 

 

 

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23

ITEM

PART NO.

QTY.

DESCRIPTION

ITEM

PART NO.

QTY.

DESCRIPTION

1

0F2912

1

PIPE MUFFLER OUT

13

047411

4

SCREW HHC M6-1.0 X 16 G8.8

2

0F2869

1

PIPE EXHAUST 2.5L FORD

14

022097

4

WASHER LOCK M6-1/4

3

0F2823

1

MUFFLER 2.5L FORD

15

022473

8

WASHER FLAT 1/4-M6 ZINC

4

036434

2

BOLT U 5/16-18 X 2.09

16

049813

4

NUT HEX M6 X 1.0 G8 YEL CHR

5

036449

2

SADDLE 2 INCH

17

039253

2

SCREW HHC M8-1.25 X 20 G8.8

6

022129

6

WASHER LOCK M8-5/16

18

045771

2

NUT HEX M8-1.25 G8 YEL CHR

7

022259

4

NUT HEX 5/16-18 STEEL

19

0A4010

1

SCREW HHC M8-1.25 X 60 G8.8 FT

8

0E0170A

1

EXHAUST BLANKET 938MM

20

022145

5

WASHER FLAT 5/16-M8 ZINC

9

044149

1

GASKET EXHAUST RING

21

022131

2

WASHER FLAT 3/8-M10 ZINC

10

0E8816

1

EXHAUST FLANGE 2" PIPE

22

085917

2

WASHER LOCK 3/8 SS

11

0F2925

2

STRAP MUFFLER

23

0D2611

2

SCREW HHC 3/8-16 X 1-3/4 SS

12

0F2926

1

BRACKET, MUFFLER

24

052858

1

NUT TOP LOCK FL M8-1.25

48 Generac® Power Systems, Inc.

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Contents This manual should remain with the unit ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Fire Hazards ‹ Standards IndexAutomatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemLifting the Generator SpecificationsUnpacking ‹ 1.10.2 Generator Fuel ConsumptionEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Before InstallationCoolant Recommendations Generator Mounting Support Basic Standby Electric SystemGenerator Location Emergency Circuit Isolation MethodGenerator AC Neutral Connections Using AN Engineered GTS Transfer SwitchTotal Circuit Isolation Method Grounding the Generator‹ 2.10.1 Vented Batteries Battery InstallationPreparation Before START-UP Engineered GTS Transfer Switch ‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.1 AUTO/OFF/MANUAL Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments ‹ 3.2.6 System Ready LEDRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Control Board DIP Switch Settings Cylinder Head Procedure Exhaust Manifold ProcedureIntake Manifold Procedure Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.9 Inspect Engine Governor ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.8 Check FAN Belt ‹ 4.8.10 Changing Engine OIL‹ 4.9.3 Battery Maintenance Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Battery Post Cover RED Hold Down Battery 2.5L FordBattery Post Cover Black Boot Battery CablePanel for Access Cover Access GEN Assy Wire 14AWG 7.5 #0 GRN/YELAssembly Cover Access Roof ACO & STD Encl 2.5L54 36 Assy Wire Fuse Holder Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units STARTER, 12 Volt Tank Coolant RecoveryEngine 2.5L Ford NUT HEX M10-1.5 G8 YEL CHRTo Engine GASKET, AIR Cleaner Adapter Body Carburetor AssemblyCover AIR Cleaner Bracket Fuel RegulatorLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumMuffler 2.5L Ford Pipe Muffler OUTPipe Exhaust 2.5L Ford Saddle 2 InchASM Motor Stepper Housing Governor ConnectorCover Connector Housing Harn GOV 2.5L FordHOSE, 2.5L Ford Lower Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule