Generac Power Systems 005040-2 owner manual Level

Page 24

Section 4 — Maintenance

Guardian Liquid-cooled 25 kW Generator

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly

Initials)

Break-in

Initials)

annually

Initials)

Annually

Initials)

1. Disable the unit from operating per the first page warning.

2.Check the engine oil level. Adjust as necessary.

3.Check the engine coolant level. Adjust as necessary.

4.Check the engine coolant

thermal protection level. Correct as necessary.

5.Check the natural gas delivery system on gas

engine driven units. Tighten connections as necessary.

6. Check the air inlets and outlets for debris. Clean as necessary.

7. Check the battery electrolyte level if accessible. Adjust as necessary.

8.Check the battery posts, cables, and charger for

loose connections, corrosion, and proper operation. Correct as necessary.

9.Check the unit wiring for loose connections,

corrosion, and damage. Correct as necessary.

10.Check the engine accessory drive belts for

wear, weather cracking, and damage. Replace as necessary.

11.Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

12.Test the engine and

transfer switch safety devices. Correct and/or adjust as necessary.

22 Generac® Power Systems, Inc.

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Contents This manual should remain with the unit Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Fire Hazards ‹ Standards IndexTransfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingLifting the Generator Fuel Consumption Engine OIL Recommendations‹ 1.10.2 Generator Before Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Basic Standby Electric System Generator LocationGenerator Mounting Support Emergency Circuit Isolation MethodUsing AN Engineered GTS Transfer Switch Total Circuit Isolation MethodGenerator AC Neutral Connections Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries Engineered GTS Transfer Switch ‹ 3.2.2 Fault Indicator Leds ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments ‹ 3.2.6 System Ready LEDAutomatic Operation Weekly Exercise CycleRetransfer and Shutdown Control Board DIP Switch Settings Exhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.8 Check FAN Belt‹ 4.8.9 Inspect Engine Governor ‹ 4.8.10 Changing Engine OILMiscellaneous Maintenance ‹ 4.9.1 Cleaning the Generator‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Mount Hold Down Battery 2.5L Ford Battery Post Cover BlackBattery Post Cover RED Boot Battery CablePanel for Access Assy Wire 14AWG 7.5 #0 GRN/YEL Assembly Cover AccessCover Access GEN Roof ACO & STD Encl 2.5L54 36 Assy 2A 12V UL Battery Switch ROC Dpst 125V SPDAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BPGenerac Power Systems, Inc Ctrl PNL TOP 2.5L Ford STL Only Motor Units Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordSupport Radiator 2.5L AL TAL RADIATOR, 2.5L FordHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule