Generac Power Systems 5251, 5252 Service Schedule, Be performed by the nearest Authorized Dealer

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Section 4 — Maintenance

Air-cooled Generators

4.12 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by the nearest Authorized Dealer.

 

SYSTEM/COMPONENT

 

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

 

Change

 

Clean

W = Weekly

 

 

R = Replace as Necessary

 

 

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

 

 

 

 

 

FUEL

 

 

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

 

 

M

 

 

LUBRICATION

 

 

 

 

 

 

 

 

Oil level

X

 

 

 

 

M

 

 

Oil

 

 

X

 

 

EVERY 100 HOURS**

 

 

 

 

 

 

 

 

AND Y

 

 

Oil filter

 

 

X

 

 

EVERY 100 HOURS**

 

 

 

 

 

 

 

 

AND Y

 

 

COOLING

 

 

 

 

 

 

 

 

Enclosure louvers

X

 

 

 

X

W

 

 

BATTERY

 

 

 

 

 

 

 

 

Remove corrosion,

X

 

 

 

X

M

 

 

ensure dryness

 

 

 

 

 

 

 

 

Clean and tighten

X

 

 

 

X

M

 

 

battery terminals

 

 

 

 

 

 

 

 

Check charge state

X

 

R

 

 

EVERY 6 M

 

 

Electrolyte level

X

 

R

 

 

EVERY 6 M

 

 

(unsealed batteries only)*

 

 

 

 

 

 

 

 

ENGINE AND MOUNTING

 

 

 

 

 

 

 

 

Air cleaner

X

 

R

 

 

Y

 

 

Spark plug(s)

X

 

R

 

 

Y

 

 

GENERAL CONDITION

 

 

 

 

 

 

 

 

Vibration, Noise, Leakage,

X

 

 

 

 

M

 

 

Temperature*

 

 

 

 

 

 

 

 

COMPLETE TUNE-UP*

 

TO BE COMPLETED BY AN

 

Y

 

 

 

 

AUTHORIZED DEALER

 

 

 

 

 

 

 

 

 

 

 

 

*Contact the nearest Authorized Dealer for assistance if necessary.

**Change oil and filter after first eight (8) hours of operation and then every 100 hours thereafter. Change sooner when operating under a heavy load or in a dusty or dirty environment or in high ambient temperatures.

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Contents Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards UNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms 7kW, Single Cylinder GH-410 Engine GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine ‹ 1.8.1 BTU Flow Requirements Natural GAS System SET LEDFuel Requirements Recommendations Fuel ConsumptionReconfiguring the Fuel System ‹ 1.9.1 7 KW, 410CC Engine‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines ‹ 1.10.1 Generator Location10.2.1 7, 10, 13, and 16 kW Units if equipped Battery RequirementsBattery Installation ‹ 1.10.2 Transfer Switch10 Battery Cable Connections BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic Operation7KW Natural GAS only ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto Position‹ 3.1.4 Choke Operation Automatic Transfer OperationSequence of Automatic Operation Manual Transfer Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise TimerApproximate Crank Cycle Times ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.2 High Temperature Switch ‹ 3.6.3 Overcrank‹ 3.6.5 RPM Sensor Failure ‹ 3.6.6 LOW BatteryChecking the Engine OIL Level FusesChanging the Engine OIL ‹ 4.3.1 OIL Change Intervals‹ 4.3.2 Engine OIL Recommendations Spark Plugs ‹ 4.4.1 7, 13, and 16KW Generators‹ 4.4.2 10KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling SystemCorrosion Protection OUT of Service Procedure‹ 4.11.2 Return to Service ‹ 4.11.1 Removal from ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for