Generac Power Systems 5252, 5254, 5251, 5255, 5253 owner manual Crankcase

Page 55

 

 

 

 

Section 9 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled Generators

 

 

 

 

 

 

 

 

10kW, GT-530 Engine – Drawing No. 0F9429-D - Part 1

 

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

 

 

 

 

 

 

 

1

0E9428B

1

CRANKCASE

 

 

 

 

2

0E3812

2

SEAL D 35 X 48.2

 

 

 

 

3

0C8566

2

SCREW HHFC M6 – 1.0 X 20

 

 

 

 

4

0E9367A

1

ASSY, BREATHER

 

 

 

 

5

0E9366

1

GASKET BREATHER ASSY

 

 

 

 

6

0E9304

1

CYLINDER HEAD 1

 

 

 

 

7

0E9334C

1

COVER, ROCKER PLAIN

 

 

 

 

8

076390

4

PISTON PIN RETAINER RING

 

 

 

 

9

076389

2

PISTON PIN

 

 

 

 

10

088057

2

PISTON

 

 

 

 

11

088411

2

PISTON RING SET

 

 

 

 

12

0E9322A

2

ASSY CONNECTING ROD

 

 

 

 

13

0E9407A

1

ASSY, CAM & GEAR

 

 

 

 

14

0E9350

1

GASKET CRANKCASE

 

 

 

 

15

0E9318E

1

ASSY CRANKSHAFT W/PLUG

 

 

 

 

16

043116

3

SCREW HHC M6 – 1.0 X 12

 

 

 

 

17

093873

3

WASHER LOCK M6 RIBBED

 

 

 

 

18

0G0272

1

ASSY GEROTOR

 

 

 

 

19

0E9482

1

SPRING OIL PRESSURE RELIEF

 

 

 

 

20

0A5776

1

BALL 11/32 DIA PRESSURE RELIEF

 

 

 

 

21

0C5315A

1

GEROTOR OUTER 9MM THICK

 

 

 

 

22

0C5314A

1

GEROTOR INNER 9MM THICK

 

 

 

 

23

0E9473

1

GEAR COVER

 

 

 

 

24

073144

9

SCREW HHFC M8 – 1.25 X 45

 

 

 

 

25

0C3027

2

O-RING 3/8 X 1/2

 

 

 

 

26

0E9358

1

SCREEN OIL PICK-UP

 

 

 

 

27

093064

1

ASSY, OIL FILL CAP

 

 

 

 

28

0E9334A

1

COVER, ROCKER, W/ FILL

 

 

 

 

29

0E9352

2

GASKET, VALVE COVER

 

 

 

 

30

0C3592

8

KEEPER, VALVE SPRING

 

 

 

 

31

0C3733

4

VALVE RETAINER

 

 

 

 

32

0C4390

4

SPRING VALVE

 

 

 

 

33

088156

2

SEAL, VALVE STEM

 

 

 

 

34

084186

4

WASHER, VALVE SPRING

 

 

 

 

35

0E9368

2

SPARKPLUG

 

 

 

 

36

077168

12

SCREW HHC M8 – 1.25 X 56

 

 

 

 

37

0E9305

1

CYLINDER HEAD 2

 

 

 

 

38

0C3590

2

VALVE EXHAUST

 

 

 

 

39

0E9351

2

GASKET CYLINDER HEAD

 

 

 

 

40

0C3591

2

VALVE INTAKE

 

 

 

 

41

083235

4

TAPPET, SOLID

 

 

 

 

42

0E9455E

4

PUSHROD, ALUMINUM

 

 

 

 

43

0E9353A

2

PLATE, PUSH ROD GUIDE

 

 

 

 

44

076307

4

NUT JAM (ROCKER ARM)

 

 

 

 

45

077160

4

ROCKER ARM

 

 

 

 

46

077161

4

STUD ROCKER ARM PIVOT

 

 

 

 

47

0G0273

1

GASKET KIT

 

 

 

 

48

0G0274

1

BREATHER KIT

 

 

 

 

49

0G0275

1

KIT HEAD ASSY CYLINDER #1

 

 

 

 

50

0G0276

1

KIT HEAD ASSEMBLY CYLINDER #2

 

 

 

 

51

0E9502

1

SEPERATOR, OIL, GT530

 

 

 

 

52

080318

12

SCREW HHFC M6 – 1.0 X 25

 

 

 

 

53

0E3372C

1

SEPARATOR, OIL BREATHER GT530

 

 

 

 

54

078699B

6

SLEEVE DOWEL PIN 12 DIA.

 

 

 

 

55

0C5943

1

SEAL, OIL PASSAGE

 

 

 

 

56

043790

1

BARBED EL 90 3/8 NPT X 3/8

 

 

 

 

57

0D4788

1

PLUG STD PIPE 3/8 STEEL SQ HD

 

 

 

 

53

Image 55
Contents Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards Protection Systems UNPACKING/INSPECTIONBreaker for Bedrooms 7kW, Single Cylinder GH-410 Engine Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine ‹ 1.8.1 BTU Flow Requirements Natural GAS System SET LEDFuel Requirements Recommendations Fuel Consumption‹ 1.9.1 7 KW, 410CC Engine Reconfiguring the Fuel System‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines ‹ 1.10.1 Generator Location10.2.1 7, 10, 13, and 16 kW Units if equipped Battery RequirementsBattery Installation ‹ 1.10.2 Transfer Switch10 Battery Cable Connections BatteryBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under Load7KW Natural GAS only ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto Position‹ 3.1.4 Choke Operation Automatic Transfer OperationSequence of Automatic Operation Manual Transfer Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise TimerApproximate Crank Cycle Times ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.2 High Temperature Switch ‹ 3.6.3 Overcrank‹ 3.6.5 RPM Sensor Failure ‹ 3.6.6 LOW BatteryChecking the Engine OIL Level Fuses‹ 4.3.1 OIL Change Intervals Changing the Engine OIL‹ 4.3.2 Engine OIL Recommendations ‹ 4.4.1 7, 13, and 16KW Generators Spark Plugs‹ 4.4.2 10KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling SystemCorrosion Protection OUT of Service Procedure‹ 4.11.2 Return to Service ‹ 4.11.1 Removal from ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for