Generac Power Systems 5255, 5252, 5254, 5251, 5253 owner manual Washer Flat M8 5/16

Page 53

Section 9 — Exploded Views and Parts Lists

Air-cooled Generators

13 & 16kW, GT-990 Engine – Drawing No. 0F9430-E - Part 2

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

64

022145

1

WASHER FLAT M8 – 5/16

110

0D1143

1

WRAPPER, UPPER CYLINDER 2

65

0C5136A

2

KNOB, AIR CLEANER

111

0E9323

1

STARTER MOTOR HEAR REDUCED 1KW

66

0C3024

1

COVER, AIRBOX NG/LP

112

061906

2

SCREW HHC M8 – 1.25 X 85 G8.8

67

0C3040

1

PRE-CLEANER,

113

022129

3

WASHER LOCK M8 – 5/16

68

0C8127

1

ELEMENT, AIR CLEANER

114

0F1177

1

ASSEMBLY, GROUND WIRE

69

0F9255

1

ASSEMBLY, MIXER/AIRBOX 990

115

022097

6

WASHER LOCK M6 – 1/4

70

0E9582

4

SCREW SHLDR(8MM) M6-1.0 X 21

116

092079

4

SCREW TAPTITE M6 – 1.0 X 25 BP

71

0D4417

4

WASHER,RUBBER 1/4" X 1/8" THICK

117

0G0798A

1

ASSY, IGN COIL W/DIODE, CYLINDER 1

72

0G0767A

2

SPARKPLUG,GT990 HSB

118

0G0798B

1

ASSY, IGN COIL W/DIODE, CYLINDER 2

73

0E6043

2

SCREW TAPTITE M5 – 0.8 X 8

119

0E9568

1

ASSY, THROTTLE SHAFT

74

0D1142A

1

WRAPPER, LOWER CYLINDER 2

120

0E9565

2

THROTTLE VALVE

75

0C3025

1

SWITCH, OIL PRESS

121

074027

4

SCREW PPHM M3 – 0.5 X 5

76

0C7292

1

NIPPLE, ¾”-16 UNF

122

0C3044

1

COVER, DUST, MIX/AIRBOX

77

070185B

1

OIL FILTER

123

0C4756

1

SPRING, IDLE ADJUST

78

0D3083

1

ASSY, OIL DRAIN HOSE

124

075477

1

SCREW PPHM M5 – 0.58 X 20

79

0F2094

2

SCREW M3 – 0.5 X 6 SEMS

125

043116

2

SCREW HHC M6 – 1.0 X 12

80

075281

1

SWITCH, THERMAL 284F

126

0E1644

1

SCREW BHSC M6-1.0 X 12 SS

81

035461

2

BARBED STRAIGHT 1/4NPT X 3/8

127

0E9572

1

BRACKET, STEPPER MOTOR

82

0F6301

4

CLAMP, HOSE OETIKER 16.5MM

128

0D9784

1

NUT HEX LOCK M3 – 0.5 NYLON INSERT

83

0G0286

2

HOSE, 3/8” I.D. X 6” LG

129

0E5108

1

ASSY, CONTROLLER

84

0E9506

1

COOLER, OIL

130

0D6342

1

BALL STUD, 10MM

85

0C9764

4

SCREW PLASTITE 1/4-15 X 3/4

131

0E9570

1

ASSY, THROTTLE ROD

86

0C3043

2

GASKET, MANIFOLD / PORT

132

0E9577

1

BELLOWS, INTAKE

87

0C7694

1

MANIFOLD CYLINDER 2

133

0E5846

1

EXPANSION PLUG

88

070008

4

WASHER FLAT M8 SS

134

0E9419

3

#10 O-RING

89

070006

4

WASHER LOCK M8 SSTL

135

0C4760

1

PLUG, MANIFOLD

90

040976

4

SCREW SHC M8 – 1.25 X 20 G12.9

136

0F9253

1

ASSY, AIR BOX BASE

91

045756

17

SCREW TAPTITE M6 – 1X10 YELLOW

137

0E9553

1

PIN, FUEL SELECTOR

 

 

 

CHROME

138

0E9554

1

PIN, FUEL SEL STOP

92

0E4997

1

ASSY,GROUND WIRE CONNECTOR

139

0E9348

1

SOLENOID COVER

93

0C3033

1

WASHER, 25MM I.D.

140

0E9599

1

LINKAGE, CHOKE

94

0C3034

1

NUT, HEX M24

141

0E9595

4

SCREW PPPH HI-LO #6 X 1/2

95

0C9763

4

NUT, GROMMET 1/4 PLUG

142

090987

1

SCREW PHTT M3 – 0.5 X 8

96

0D1131

1

GUARD, FAN

143

0E9403

1

RETAINER, CHOKE RETURN SPRING

97

0F1169K

1

HOUSING, BLOWER NG COOLER

144

0E9571

1

SPRING, CHOKE RETURN

98

051754

2

SCREW HHC M8 – 1.25 X 12 G8.8

145

0E9380

1

WASHER, BELLEVILLE SPRING

99

0A5992

2

WASHER SHAKEPROOF INT M8 SS

146

0A6345

1

SCREW PPHM M2 – 0.4 X 8

100

0C3032

1

PLATE, FAN

147

0E9598

1

CHOKE ARM

101

0C3031

1

FAN, NYLON

148

0E9593

1

SCREW SHOULDER M3 – 0.5 X 6

102

0C3725E

1

FLYWHEEL ASSEMBLY

149

0E9564

1

VALVE, CHOKE

103

0F1170A

1

PLATE, BACKING WITH OIL COOLER

150

0E9575

1

SHAFT, CHOKE

104

0C7693

1

MANIFOLD CYLINDER 1

151

0E9357

1

SEAL, GOVERNOR ARM

105

0C3041A

2

SLEEVE, RUBBER

152

0A7094

2

SCREW PHM #4 – 40 X 1/4

106

082774

1

KEY, WOODRUFF 4 X 19D

153

0E9574

1

BRACKET, SOLENOID

107

0C3036A

1

HOSE BREATHER

154

0F9273

1

SOLENOID, 6VDC

108

0C3019

1

WRAPPER, LOWER CYLINDER 1

155

0F5467

1

NUT HEX M8 – 1.25 YELLOW ZINC

109

0C3018

1

WRAPPER, UPPER CYLINDER 1

156

0E9557

1

SPRING, CHOKE VALVE ADJUST

51

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Contents Listed Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front Cover Warning  ‹ Standards Index  Electrical Hazards Breaker for Bedrooms UNPACKING/INSPECTIONProtection Systems 7kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Requirements Recommendations System SET LEDFuel Consumption ‹ 1.8.1 BTU Flow Requirements Natural GAS‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines Reconfiguring the Fuel System‹ 1.9.1 7 KW, 410CC Engine ‹ 1.10.1 Generator LocationBattery Installation Battery Requirements‹ 1.10.2 Transfer Switch 10.2.1 7, 10, 13, and 16 kW Units if equipped10 Battery Cable Connections BatteryElectrical Checks Check Transfer Switch OperationBefore Initial START-UP 7KW Natural GAS only Generator Tests Under LoadChecking Automatic Operation ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto PositionSequence of Automatic Operation Automatic Transfer OperationManual Transfer Operation ‹ 3.1.4 Choke Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.6.2 High Temperature Switch ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.3 Overcrank Approximate Crank Cycle TimesChecking the Engine OIL Level ‹ 3.6.6 LOW BatteryFuses ‹ 3.6.5 RPM Sensor Failure‹ 4.3.2 Engine OIL Recommendations Changing the Engine OIL‹ 4.3.1 OIL Change Intervals ‹ 4.4.2 10KW Generators Spark Plugs‹ 4.4.1 7, 13, and 16KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling System‹ 4.11.2 Return to Service OUT of Service Procedure‹ 4.11.1 Removal from Service Corrosion ProtectionBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for
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