Generac Power Systems 5254, 5252, 5251, 5255, 5253 owner manual Emission Control System Warranty

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Section 10 – Warranty

Air-cooled Generators

EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS Warranty) for 1995 and later model year engines:

(a)Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.

(b)General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment and to each subsequent purchaser/owner that each of its engines is ...

(1)Designed, built and equipped so as to conform with all applicable regulations adopted by the CARB pursuant to its authority, and

(2)Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manufacturer’s application for certification.

(c)The ECS Warranty only pertains to emissions-related parts on your engine, as follows:

(1)Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(2)Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary” shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(3)Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Generac according to Subsection

(4)below. Any such emissions-related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

(4)Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility.

(5)When the engine is inspected by a Generac Authorized Warranty Service Facility, the owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable.

(6)Generac shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of any emission-related part covered by the ECS Warranty.

(7)Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.

(8)Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the owner. Such use shall not reduce Generac ECS Warranty obligations.

(9)Unapproved, add-on, modified, counterfeit and/or “grey market” parts may not be used to modify or repair a Generac engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or “grey market” part.

EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

1) Fuel Metering System:

3)

Ignition System including:

1.2) LPG/Natural Gas carburetion assembly and its internal com-

 

a) Spark plug

ponents.

 

b) Ignition module

a) Fuel controller (if so equipped)

4)

Catalytic Muffler Assembly (if so equipped) including:

b) Mixer and its gaskets (if so equipped)

 

a) Muffler gasket

c) Carburetor and its gaskets (if so equipped)

 

b) Exhaust manifold

d) Primary gas regulator (if so equipped)

5)

Crankcase Breather Assembly including:

 

e) LP liquid vaporizer (if so equipped)

a) Breather connection tube

2) Air Induction System including:

 

a) Intake pipe/manifold

 

b) Air cleaner

 

*Generac engine types covered by this warranty statement include the following:

1)Prepackaged Standby Generator

2)Auxiliary Power Unit (APU) Generator

3)Standby Generator

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Contents Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards Breaker for Bedrooms UNPACKING/INSPECTIONProtection Systems 7kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator ‹ 1.8.1 BTU Flow Requirements Natural GAS System SET LEDFuel Requirements Recommendations Fuel Consumption‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines Reconfiguring the Fuel System‹ 1.9.1 7 KW, 410CC Engine ‹ 1.10.1 Generator Location10.2.1 7, 10, 13, and 16 kW Units if equipped Battery RequirementsBattery Installation ‹ 1.10.2 Transfer Switch10 Battery Cable Connections BatteryElectrical Checks Check Transfer Switch OperationBefore Initial START-UP 7KW Natural GAS only Generator Tests Under LoadChecking Automatic Operation ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto Position‹ 3.1.4 Choke Operation Automatic Transfer OperationSequence of Automatic Operation Manual Transfer Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise TimerApproximate Crank Cycle Times ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.2 High Temperature Switch ‹ 3.6.3 Overcrank‹ 3.6.5 RPM Sensor Failure ‹ 3.6.6 LOW BatteryChecking the Engine OIL Level Fuses‹ 4.3.2 Engine OIL Recommendations Changing the Engine OIL‹ 4.3.1 OIL Change Intervals ‹ 4.4.2 10KW Generators Spark Plugs‹ 4.4.1 7, 13, and 16KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling SystemCorrosion Protection OUT of Service Procedure‹ 4.11.2 Return to Service ‹ 4.11.1 Removal from ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for